PrintForm – Your Automotive Machining Partner
At PrintForm, we overcome the challenges of injection molding by assisting in the design and manufacture of molds that will produce high-precision, geometrically complex molded parts in high volumes. Our injection molding capabilities include cleanroom molding, over-molding, insert molding, and in-mold labeling. We can produce multi-component parts with Class A surfaces, complex geometries, undercuts, and thin walls and easily uphold tolerances as small as ±0.001 inches.
By partnering with us for their injection molding needs, automotive industry customers benefit from our:
Our best-in-class engineering and manufacturing capabilities have earned us a reputation as a trusted partner for customers across a wide range of industries, including automotive, consumer, medical, and electrical. For additional information on our injection molding capabilities and how we serve the automotive industry, contact us orrequest a quote today.
PrintForm is helping to accelerate vehicle design by providing prototypes and production parts for a wide variety of applications. Harness the power of traditional manufacturing processes like CNC machining and injection molding, along with modern additive manufacturing processes that allow complexities unachievable through traditional means. Whether the need is to improve fuel economy, eliminate tooling costs, or optimize part count to weight ratios, PrintForm is here to serve our automotive customers and help them achieve their goals.
Whether the need is to improve fuel economy, eliminate tooling costs, or optimize part count to weight ratios, PrintForm is here to serve our automotive customers and help them achieve their goals.
Road Ready Performance
For automotive parts and products machining, PrintForm offers the highest degree of service with a basis of 20+ years experience serving the automotive industry. Our automotive machine shop and experts deliver confidence. We have perfected the art of producing large component volumes with complete JIT reliability, backed by the quality and long-term reliability our customers expect.
Commonly Machined Automotive Components
Automotive manufacturers are always looking for ways to innovate, create more efficiency, and improve their products. Here’s how we can help you:
Engines
CNC machining can be used to create several important components of a car’s combustion engine. For example, a large aluminum block can be machined into an engine block (or cylinder block), the metal structure that comprises an engine’s cylinders where moving pistons travel up and down.
Although programming the CNC machine is a time-consuming process that requires a high level of skill, the machine can once prepared, carry out its instructions without assistance. This means multiple engine blocks can be machined in succession without a significant increase in labor.
Cylinder heads, parts that enclose the cylinders above the cylinder block, are also commonly produced using CNC machining techniques.
Lighting
The machining of aluminum is one of the most important applications of CNC technology in the automotive industry, but materials such as acrylic glass or Poly(methyl methacrylate) (PMMA) can be used to make other important components.
Poly(methyl methacrylate) (PMMA) commonly used as a shatter-resistant alternative to glass and can be made into windows, transparent shields, fish tanks, and other objects.
1.Engines
CNC machining can be used to create a few key components of a car’s combustion engine. For instance, a large aluminum block can be machined into a cylinder block. This is the metal structure that contains an engine’s cylinders where moving pistons travel up and down.
Through programming the CNC machine is a time-consuming process that requires a high level of skill, once prepared the machine can carry out its instructions without any assistance. Therefore, numerous engine blocks can be machined in sequence without a significant increase in labor.
Engine parts also generally produced using CNC machining techniques include:
2.Lighting
In the automotive industry, the machining of aluminum is one of the most important applications of CNC machining. However, materials such as acrylic glass or Poly (methyl methacrylate) (PMMA) can be used to make other significant components.
Machining PMMA enables manufacturers to produce lighting for a vehicle, both its headlights and interior lighting. Even though these acrylic pieces need grinding and polishing after the CNC machining, the entire process is still quite fast. Therefore, allowing auto manufacturers to prototype new light fixtures for their cars quite quickly.
Commonly used as a shatter-resistant alternative to glass, PMMA can also be used for:
3.Other parts
CNC machining is also used to produce a vast range of other car parts, such as:
In addition, CNC machining is particularly useful for customizing vehicles and their specific components, since CAD allows for the quick alteration of part designs.
In the automotive industry, the plastic injection molding process is used to manufacture a wide range of parts, including:
When selecting a material for an injection molding operation, there are several factors to keep in mind, including:
When used for the manufacture of automotive parts and products, injection molding offers several advantages, including:
Our parts increase the flow of information by allowing journalists to access locations otherwise unnavigable with non-customized protective safety features.
Specialty Vehicle Manufacturer for the Communications industry (Satellite Trucks).
Variability of end use production geometries via 3D Printing reducing tooling costs & lead times.
Manufacture 5 trucks for a customer order, each requiring a unique front bumper design for varying terrain in the mountains of Eastern Afghanistan.
3D print entire main section of a bumper in a single piece on PrintForm’s large frame SLA machines, hand finished, create a silicone mold and cast 5 copies in High Impact ABS Like Polyurethane material. 3D Print bottom skirts at varying heights for the specific truck’s needs according to assignment location’s terrain. Design mechanical interlocking features to permanently “snap” the SLS components into the bottom of the cast bumpers.
Transitioned from historically injection molded or CNC machined parts that took 6-8 weeks to build and at far more cost, to a customizable 3D printed pattern and silicone tool that is usable for up to 50 casts, each delivered in under a week. Combine multiple PrintForm processes to create a purpose-built manufacturing process utilizing 3D printing, cast urethane, and engineering expertise to deliver a near seamless end product for functional ‘in the field’ use.
We are here to assist. Contact us by phone, email or via our social media channels.
PrintForm, LLC
3423 Piedmont Rd NE, Atlanta, GA 30305, USA
:+1 (404) 999-4916
:+1 (404) 937-6257
: info@printform.com
