Cast Urethane

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Discover the Versatility of Cast Urethane (Silicone Molding) with Printform

Prototyping & On-Demand Parts Made Easy

Precision and Innovation Unleashed: Explore Printform's Cast Urethane Expertise

Welcome to Printform’s world of precision and innovation through Cast Urethane (Silicone Molding). Our cutting-edge process allows you to bring your ideas to life with low-volume, high-quality production of urethane parts. Whether you’re in engineering, product development, or design, our cast urethane services offer a fast, cost-effective, and customizable solution. Explore a range of materials, finishing options, and ideal use cases as we elevate your prototyping and manufacturing experiences.

Cast Urethane Materials

Material	Mechanical Properties	Physical Properties	Chemical Properties	Features	Common Applications
ABS-Like	Good strength and impact resistance Low-cost plastic Moderate heat resistance	Medium density Good toughness Wide temperature range	Resistant to water, diluted acids, and alcohols	Easy to process Versatile Common in consumer products	Automotive
PE-Like	Excellent flexibility and impact resistance Low friction Good electrical insulation	Low density High chemical resistance Good UV resistance	Resistant to moisture, acids, bases, and most chemical	Lightweight Easy to weld Economical	Consumer Products
PP-Like	High chemical resistance Good fatigue resistance Low moisture absorption	Low density Excellent electrical insulator Good UV resistance	Resistant to most acids, bases, and solvents	Lightweight Recyclable Cost-effective	Consumer Products
Elastomer (25A to 90A)	Elastic properties Good tear resistance Flexibility at low temperatures	-Various hardness options - High elasticity Low compression set	Resistant to oils, greases, and many solvents	Excellent for sealing, damping, and cushioning	Automotive
Clear	Transparent Good optical properties High light transmission	Transparency Optical clarity Low haze	Usually made from polymethyl methacrylate (PMMA)	Ideal for applications requiring visibility	Aerospace and Defense
High-temp ABS-Like	Good strength and heat resistance Impact resistance at elevated temps	Medium density Heat resistance up to 100°C	Resistant to chemicals, but limited at high temps	Withstands higher temperatures than standard ABS	Aerospace and Defense
Custom (Glass Filled)	Enhanced strength Reduced thermal expansion Increased stiffness	Density varies based on filler content Improved dimensional stability	Improved heat resistance and stiffness	Tailored for specific applications	Aerospace and Defense
MRI Transparent	Non-magnetic Transparency for MRI scans Biocompatible	Transparency MRI-safe Can be sterilized	Designed for medical imaging	MRI machine components	Medical
FDA Approved Rigid	Good strength and rigidity Meets FDA regulations Food-safe	Various densities and hardness options	Compliant with FDA standards for food contact	Ideal for food processing equipment	Medical
FDA Approved Elastomeric	Elastic properties FDA-approved Good sealing properties	Various hardness options Biocompatible	-Meets FDA standards for medical use	Medical device seals and gaskets	Medical
UL94VO Polypropylene	Flame resistance (UL 94 V-0) Good chemical resistance Low cost	Low density - High heat resistance (UL 94 V-0)	Resistant to most chemicals and solvents	Suitable for applications requiring flame resistance	Aerospace and Defense
UL94VO ABS-Like	Flame resistance (UL 94 V-0) - Good impact resistance Heat resistance	Medium density Flame-resistant Good dimensional stability	Meets UL 94 V-0 flammability standard	Fire-resistant housings and enclosures	Aerospace and Defense
Silicone	Excellent flexibility Wide temperature range Good electrical insulator	Low density Excellent resistance to extreme temperatures	Resistant to moisture, UV, and ozone	Medical implants and seals	Aerospace and Defense
General Purpose ABS-Like	Balanced strength and toughness Moderate cost Good dimensional stability	Medium density Easy to machine Wide temperature range	Versatile material for various applications	Automotive components	Consumer Products
General Purpose PP-Like	Good chemical resistance Low cost Lightweight	Low density High resistance to acids and bases	Economical and easy to process	Packaging, containers, and tubing	Consumer Products
Acetal Like	High stiffness and dimensional stability Low friction Good wear resistance	Medium density Excellent machinability	Resistant to moisture, chemicals, and solvents	Precision parts and bearings	Automotive
Waterclear PC Like	Excellent optical clarity High impact resistance High heat resistance	Transparency Good UV resistance	Provides optical clarity with strength	Optical lenses, lighting, and automotive parts	Aerospace and Defense
Rigid PA POM Like	High strength and stiffness Low friction Good wear resistance	Medium density Excellent dimensional stability	Resistant to moisture, solvents, and chemicals	Precision parts and gears	Aerospace and Defense
Ultra High Temp ABS Like (200°C)	High heat resistance (up to 200°C) Good impact resistance Strength at elevated temps	Medium density Heat-resistant	Automotive engine components	Automotive
ABS Like Food Grade	Good strength and impact resistance Food-grade Meets FDA regulations	Medium density Suitable for food contact	Ideal for food processing equipment	Food processing and packaging	Medical
Clear Rubber Like Food Grade	Elastic properties Food-grade Meets FDA regulations	Various hardness options - Biocompatible	Food-safe elastomeric material	Food handling equipment seals	Medical

Cast Urethane Material Finishes

Dip Coated: Dip coating creates a textured surface, enhancing grip and protection, making it ideal for handles, tool grips, and medical equipment.
EMI/RF Shielding: Conductive coating blocks unwanted electromagnetic signals, essential for electronic enclosures, medical devices, and aerospace components.
Lacquer: Lacquer finishing provides a glossy, polished surface, enhancing aesthetics and protection, commonly used in consumer electronics, automotive interiors, and decorative components.
Light Pipe: Optical components transmit and distribute light, allowing precise illumination in specific areas, found in automotive instrument clusters, consumer electronics, and aerospace cockpit displays.
Light, Medium & Heavy Textures: Textured finishes alter tactile and visual characteristics, with light textures for improved grip on handles, medium textures for consumer goods aesthetics, and heavy textures for rugged industrial equipment.
Nickel Plated: Nickel plating offers durability, corrosion resistance, and an attractive metallic finish, used in automotive emblems, decorative components, and parts requiring a sleek, metallic appearance.
Painted: Customizable and vibrant finishes allow various colors and designs, widely used in automotive body panels, consumer products, and promotional displays for branding and aesthetics.

Ideal Use Cases for Cast Urethane

Small Number of High-Quality Prototypes: Cast Urethane allows the production of low-volume, high-precision prototypes for thorough testing and evaluation.
Engineering Testing: Use Cast Urethane to create functional prototypes that mimic the properties of final production materials, facilitating rigorous testing and analysis.
Focus Group Mock-ups and Visual Reviews: Achieve realistic appearance and functionality in prototypes, making them perfect for gathering feedback and conducting visual assessments.
Proof-of-Concept and Display Demos: Create tangible proof-of-concept models and captivating display demos to showcase your ideas or products effectively.
Precise Production-Like Materials: Cast Urethane offers materials that closely resemble production materials, ensuring accuracy in design and functionality during the development phase.
Multiple Design Comparisons: Quickly produce and compare multiple design iterations to refine and select the most optimal solution.
Overmolding Multiple Materials and Textures in a Single Part: Utilize Cast Urethane to achieve complex, multi-material parts with varying textures, consolidating components and reducing assembly complexity.

Cast Urethane Parts

AEROSPACE AND DEFENSE

Cast Urethane Gaskets and Seals
Cast Urethane Interior Components
Cast Urethane Shock Absorbers
Cast Urethane Engine Components
Cast Urethane Drones and UAVs

Engine Seal, Cargo Door Seal, Hydraulic System Seal, Landing Gear Door Seal and Fuselage Joint Seal

Armrest, Tray Table, Seat Cushion, Overhead Console, Window Frame, Headrest and Lavatory Fixture

Helicopter Skid Shock Absorber, Cockpit Seat Shock Absorber, Cargo Ramp Shock Absorber, Parachute Landing Shock Absorber, Nose Wheel Strut and Main Landing Gear Strut

Turbine Blade, Combustion Chamber Liner, Thrust Reverser Component, Fuel Nozzle, Engine Mount Isolator, Exhaust Duct Liner, Intake Manifold Gasket, Heat Shield, Engine Baffle Seal and Ignition Coil Boot

Drone Frame, Landing Gear Leg, Propeller Guard, Camera Mount, GPS Antenna Enclosure, Gimbal Stabilizer, Motor Mount Bracket and Arm Reinforcement Plate

AUTOMOTIVE

Cast Urethane Suspension Bushings
Cast Urethane Bump Stops
Cast Urethane Interior Trim
Cast Urethane Body Kits
Cast Urethane Tire Treads

Front Lower Control Arm Bushing, Rear Upper Control Arm Bushing, Sway Bar Bushing, Subframe Bushing, Strut Mount Bushing, Leaf Spring Bushing, Tie Rod End Bushing, Trailing Arm Bushing, Stabilizer Bar Bushing and Steering Rack Bushing

Front Bump Stop, Rear Bump Stop, Strut Bump Stop, Coil Spring Bump Stop, Shock Absorber Bump Stop, Sway Bar Bump Stop and Axle Bump Stop

Dashboard Panel Trim, Door Panel Insert, Cup Holder Trim, Headliner Trim, Seat Back Panel and Glove Compartment Trim

Front Bumper Spoiler, Rear Bumper Diffuser, Side Skirts, Fender Flares, Hood Scoop, Roof Spoiler and Front Lip Spoiler

Forklift Front Tire Tread, Forklift Rear Tire Tread, Industrial Vehicle Rear Tire Tread, Warehouse Equipment Tire Tread, Lawn Tractor Tire Tread and Material Handling Equipment Tire Tread

CONSUMER PRODUCTS

Cast Urethane Footwear
Cast Urethane Toys and Games
Cast Urethane Appliance Handles
Cast Urethane Sporting Goods
Cast Urethane Personalized Promotional Items

Shoe Insoles, Shoe Outsoles, Shoe Midsoles, Heel Cushions, Arch Support Inserts and Shoelaces

Action figure parts, Puzzle pieces, Board game components, Toy car bodies and Doll accessories

DALL·E 2023-08-11 10.38.45 - Razor handle

Refrigerator Door Handle, Dishwasher Door Handle, Toaster Handle and Kitchen Appliance Drawer Handle

Tennis Racket Grip, Golf Club Grips, Bicycle Handlebar Grips, Fishing Rod Handles, Ski Pole Grips, Bowling Ball Finger Inserts and Ping Pong Paddle Grips

Branded keychains, Customized USB drives, Logo-bearing pens, Promotional event giveaways, Custom phone stands, Business card holders, Unique promotional trophies, Customized badges and buttons, Drink coasters with logos and Event-specific 3D printed gifts

ENERGY

Cast Urethane Oil Seals
Cast Urethane Hydroelectric Turbine Components
Cast Urethane Solar Panel Encapsulants
Cast Urethane Wind Turbine Components
Cast Urethane Battery Enclosures

Pump Shaft Seal, Compressor Piston Seal, Valve Stem Seal, Crankshaft Seal, Transmission Input Shaft Seal, Hydraulic Cylinder Seal, Gearbox Output Seal, Oil Cooler Seal, Gas Turbine Seal and Wellhead Seal

Turbine Blade, Runner Hub, Wicket Gate, Generator Stator, Penstock Liner, Draft Tube, Turbine Bearing, Blade Pitch Control Arm, Guide Vane and Turbine Nozzle

Solar Cell Encapsulation Sheet, Frame Gasket and Busbar Encapsulation

Wind Turbine Blade, Pitch Bearing Seal, Mainshaft Bearing, Rotor Hub, Gearbox Breather Plug and Tower Flange Gasket

Battery Terminal Cover, Ventilation Grommet, Battery Rack Enclosure, Cable Entry Grommet, Busbar Insulator and Battery Module Housing

MEDICAL

Cast Urethane Medical Device Grips
Cast Urethane Prosthetic Limbs
Cast Urethane Medical Equipment Housings
Cast Urethane Orthopedic Braces
Cast Urethane Dental Models

Surgical Scissor Handle, Endoscope Control Knob, Blood Pressure Cuff Bulb, Ultrasound Probe Handle, Electrode Holder Grip and Insulin Pen Handle

Prosthetic Foot Sole, Shin Tube, Ankle Component, Suspension Sleeve and Cosmetic Cover

Anesthesia Machine Enclosure, Medical Cart Housing, Blood Analyzer Casing, MRI Machine Enclosure and Ventilator Housing

Elbow Brace Pad, Patella Stabilizer Brace and Lumbar Support Brace

Tooth Model Crown, Gingiva Model, Dental Bridge Model, Implant Model, Orthodontic Appliance Model, Bite Registration Model, Study Cast and Wax Bite Rim Model

OIL AND GAS

Cast Urethane Valve Seals
Cast Urethane Pipe Linings
Cast Urethane Offshore Equipment Components
Cast Urethane Pump Components
Cast Urethane Subsea Connectors

Gate Valve Seal, Ball Valve Seat, Butterfly Valve Seal, Plug Valve Seal, Check Valve Seal, Pressure Relief Valve Seal, Globe Valve Seal, Choke Valve Seat, Diaphragm Valve Seal and Control Valve Plug Seal

Pipeline Lining Sleeve, Pipe Bend Lining, Pipe Elbow Lining, Pipe Reducer Lining, Pipe Tee Lining, Pipe Flange Lining, Pipe Coupling Lining, Pipe Cross Lining, Pipe Transition Lining aaand Pipe Spool Lining

Offshore Platform Leg Pad, Subsea Umbilical Clamp, ROV (Remotely Operated Vehicle) Component, Offshore Crane Bushing, Subsea Cable Connector Seal, Offshore Buoyancy Module, Underwater Pipelaying Equipment Part, Offshore Anchor Block, Platform Mooring Component and Offshore Pipeline Pigging Component

Pump Impeller, Pump Volute, Pump Shaft Sleeve, Pump Wear Ring, Pump Casing, Pump Diffuser, Pump Coupling, Pump Suction Bell and Pump Discharge Nozzle

Subsea Electrical Connector, Subsea Hydraulic Connector, Subsea Fiber Optic Connector, Subsea Instrumentation Connector, Subsea Pressure Sensor Connector, Subsea Control System Connector, Subsea Wellhead Connector, Subsea Pipeline Connector, Subsea Manifold Connector and Subsea ROV Connector

CNC Materials

1. Stainless steel

A strong and corrosion-resistant material commonly used for CNC machining parts like precision components, medical instruments, and automotive components.

2. Ren

A durable thermoplastic material suitable for CNC machining complex parts like gears, bearings, and bushings, known for its excellent dimensional stability and low friction properties.

3. POM (Acetol)

A versatile engineering plastic widely used for CNC machining components such as precision gears, rollers, and valve bodies due to its low friction, high strength, and dimensional stability.

4. Polycarbonate

An impact-resistant and transparent material often CNC machined into parts like safety goggles, electronic enclosures, and automotive lighting covers due to its excellent strength and optical clarity.

5. PMMA (Acrylic)

A lightweight and transparent material commonly CNC machined into parts like display panels, signage, and lenses due to its optical clarity, UV resistance, and ease of machining.

6. Nylon

A strong and flexible material used for CNC machining parts like gears, pulleys, and bearings due to its high wear resistance, low friction, and excellent mechanical properties.

7.Aluminum

A lightweight and versatile material widely used for CNC machining parts such as housings, brackets, and heat sinks due to its high strength-to-weight ratio, excellent thermal conductivity, and corrosion resistance.

8. ABS

A durable and impact-resistant thermoplastic commonly CNC machined into parts like prototypes, enclosures, and consumer goods due to its good mechanical properties, ease of machining, and wide range of available colors.

9.Brass

A metal alloy known for its excellent machinability and corrosion resistance, often CNC machined into parts like fittings, valves, and decorative components due to its aesthetic appeal and durability.

10. Copper

A highly conductive and malleable material often CNC machined into electrical connectors, heat sinks, and RF shields due to its excellent electrical and thermal properties.

11. Mild Steel

A low-carbon steel commonly CNC machined into parts like brackets, shafts, and structural components due to its strength, machinability, and cost-effectiveness.

12. Magnesium

A lightweight metal used for CNC machining parts like aerospace components, electronic housings, and automotive parts due to its high strength-to-weight ratio, excellent machinability, and good thermal conductivity.

13. Foam

A lightweight and versatile material used for CNC machining applications like packaging inserts, architectural models, and signage due to its ease of machining, low density, and impact-absorbing properties.

14. Delrin

A high-performance engineering plastic known for its excellent dimensional stability, low friction, and high wear resistance, often CNC machined into parts like bushings, gears, and bearings.

1. Stainless steel

A strong and corrosion-resistant material commonly used for CNC machining parts like precision components, medical instruments, and automotive components.

2. Ren

A durable thermoplastic material suitable for CNC machining complex parts like gears, bearings, and bushings, known for its excellent dimensional stability and low friction properties.

3. POM (Acetol)

A versatile engineering plastic widely used for CNC machining components such as precision gears, rollers, and valve bodies due to its low friction, high strength, and dimensional stability.

4. Polycarbonate

5. PMMA (Acrylic)

A lightweight and transparent material commonly CNC machined into parts like display panels, signage, and lenses due to its optical clarity, UV resistance, and ease of machining.

6. Nylon

A strong and flexible material used for CNC machining parts like gears, pulleys, and bearings due to its high wear resistance, low friction, and excellent mechanical properties.

7.Aluminum

8. ABS

9.Brass

10. Copper

A highly conductive and malleable material often CNC machined into electrical connectors, heat sinks, and RF shields due to its excellent electrical and thermal properties.

11. Mild Steel

A low-carbon steel commonly CNC machined into parts like brackets, shafts, and structural components due to its strength, machinability, and cost-effectiveness.

12. Magnesium

13. Foam

14. Delrin

A high-performance engineering plastic known for its excellent dimensional stability, low friction, and high wear resistance, often CNC machined into parts like bushings, gears, and bearings.

Material	Mechanical Properties	Physical Properties	Chemical Properties	Features	Common Applications
High Temp PC Like	Tensile Strength: 60-70 MPa Impact Strength: 10-20 kJ/m² Heat Deflection Temperature: 135-150°C	Transparent or translucent Good dimensional stability	Resistant to many chemicals and oils	Excellent transparency High temperature resistance	Aerospace and Defense: Transparent canopies, Medical: Medical device components
High Temp ABS Like	Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Heat Deflection Temperature: 100-120°C	Various colors available Good dimensional stability	Resistant to many chemicals and oils	Suitable for high-temperature applications	Aerospace and Defense: Engine components, Automotive: Engine components
High Strength ABS Like	Tensile Strength: 60-80 MPa Impact Strength: 20-40 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C	Various colors available Low density Good dimensional stability	Resistant to many chemicals and oils	High strength and impact resistance Lightweight	Automotive: Bumpers, Aerospace and Defense: Structural components
ABS Like Gray	Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C	Gray color Low density Good dimensional stability	Resistant to many chemicals and oils	Gray appearance Lightweight Durable	Automotive: Interior components, consumer products: casings, fittings
ABS Like Black	Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C	Black color Low density Good dimensional stability	Resistant to many chemicals and oils	Black appearance Lightweight - Durable	Consumer Products: Electronics casings, automotive interior parts
ABS Like White	Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C	White color Low density Good dimensional stability	Resistant to many chemicals and oils	White appearance Lightweight Durable	Consumer Products: Electronics casings, toys, kitchen appliances
ABS	Good impact resistance	Density: 1.03 g/cm³	Resistant to diluted acids, alkalis	High strength, versatility, cost-effective	Automotive, Consumer Products
ABS – M30i	- Good tensile strength	- Density: 1.04 g/cm³	- Medical grade	- Biocompatible, sterilizable, suitable for medical devices	Medical
ABS ESD	- Static-dissipative properties	- Density: 1.06 g/cm³	- ESD protection	- Prevents electrostatic discharge, suitable for electronics	Aerospace and Defense, Consumer Products
ABS-Like	- High toughness and durability	- Density: Varies by formulation	- Resistant to various chemicals	- Resembles ABS but may offer specific improvements	Varies by formulation
Accura 25	- High accuracy and resolution	- Density: Varies by formulation	- Photopolymer	- Used in stereolithography 3D printing, fine details	Consumer Products, Medical, Aerospace and Defense
Accura 60	- High strength and durability	- Density: Varies by formulation	- Photopolymer	- Tough and durable, suitable for functional prototypes	Consumer Products, Aerospace and Defense
Accura AMX Rigid Black	- High impact resistance	- Density: Varies by formulation	- Photopolymer	- Rigid and durable, good for functional prototypes	Consumer Products, Aerospace and Defense
Accura ClearVue	- High transparency and clarity	- Density: Varies by formulation	- Photopolymer	- Crystal clear appearance, ideal for clear parts	Consumer Products, Medical
Accura Xtreme Grey/White	- High toughness and durability	- Density: Varies by formulation	- Photopolymer	- Resistant to high temperatures, strong and rigid	Consumer Products, Aerospace and Defense
ASA	- Excellent UV resistance	- Density: 1.07 g/cm³	- Weather-resistant	- Outdoor durability, retains color and strength in sunlight	Automotive, Consumer Products
Nylon	- High tensile strength	- Density: 1.15 g/cm³	- Resistant to moisture, chemicals	- Tough and durable, suitable for functional parts	Aerospace and Defense, Automotive, Consumer Products
Nylon 11 Flame Retardant	- Flame retardant properties	- Density: Varies by formulation	- Flame-resistant	- Fire safety, suitable for applications requiring flame resistance	Aerospace and Defense, Automotive
Nylon 12	- Good chemical resistance	- Density: 1.02 g/cm³	- Resistant to oils, greases	- Versatile, suitable for various industrial applications	Aerospace and Defense, Automotive, Consumer Products, Oil and Gas
Nylon 6	- High impact strength	- Density: 1.14 g/cm³	- Resistant to moisture, abrasion	- Durable, excellent for applications requiring impact resistance	Automotive, Consumer Products
PA 12 Glass Beads	- Improved stiffness and dimensional stability	- Density: Varies by formulation	- Reinforced with glass beads	- Increased stiffness, suitable for engineering applications	Automotive, Aerospace and Defense
PC-ISO	- High strength and heat resistance	- Density: Varies by formulation	- Biocompatible	- Suitable for medical and aerospace applications	Aerospace and Defense, Medical
PC+ABS	- Good impact resistance	- Density: Varies by formulation	- Resistant to chemicals	- Blends properties of PC and ABS, versatile material	Automotive, Consumer Products
PETG	- Excellent transparency and impact resistance	- Density: 1.27 g/cm³	- Food-safe, BPA-free	- Clarity and toughness, ideal for packaging and displays	Consumer Products, Medical
PLA	- Biodegradable and easy to print	- Density: 1.24 g/cm³	- Biodegradable	- Eco-friendly, easy to 3D print	Consumer Products, Medical
Polycarbonate (PC)	- High impact resistance, optical clarity	- Density: 1.20 g/cm³	- Excellent optical properties	- Exceptional clarity and strength, suitable for transparent parts	Aerospace and Defense, Consumer Products, Medical
Polypropylene	- Low density and good chemical resistance	- Density: 0.90 g/cm³	- Resistant to moisture, chemicals	- Lightweight, suitable for low-stress applications	Consumer Products, Automotive
Rubber-Like	- Flexible and rubber-like properties	- Density: Varies by formulation	- Flexible elastomer	- Mimics rubber, suitable for gaskets and seals	Automotive, Consumer Products
Somos Evolve	- High strength and heat resistance	- Density: Varies by formulation	- Photopolymer	- Engineering-grade material, suitable for functional prototypes	Aerospace and Defense, Automotive
Somos PerFORM	- High stiffness and heat resistance	- Density: Varies by formulation	- Photopolymer	- Strong and stiff, ideal for high-temperature applications	Aerospace and Defense
Somos Waterclear	- High transparency and clarity	- Density: Varies by formulation	- Photopolymer	- Transparent, suitable for clear prototypes and parts	Consumer Products, Medical
Somos Watershed	- Excellent clarity and water resistance	- Density: Varies by formulation	- Photopolymer	- Waterproof, suitable for water-resistant parts	Consumer Products, Medical
ST-130	- High toughness and durability	- Density: Varies by formulation	- Photopolymer	- Rigid, tough, and durable, good for functional prototypes	Consumer Products, Aerospace and Defense
TPU 88A	- Flexible and elastomeric properties	- Density: Varies by formulation	- Thermoplastic polyurethane	- Flexibility and resilience, suitable for elastomeric parts	Automotive, Consumer Products, Medical
Ultem 1010	- High strength, heat, and chemical resistance	- Density: 1.27 g/cm³	- Flame-resistant, UL 94 V0	- Engineering-grade thermoplastic with excellent properties	Aerospace and Defense, Automotive, Oil and Gas
Ultem 9085	- High strength, heat, and chemical resistance	- Density: 1.27 g/cm³	- Flame-resistant, UL 94 V0	- Suitable for aerospace and transportation applications	Aerospace and Defense, Automotive
Vero	- Rigid and durable	- Density: Varies by formulation	- Photopolymer	- Versatile material, good for prototypes and models	Consumer Products, Aerospace and Defense
VeroClear	- High transparency and clarity	- Density: Varies by formulation	- Photopolymer	- Transparent appearance, ideal for clear parts	Consumer Products, Medical

CNC Finishes

Anodizing: An electrochemical process that enhances the surface of metal parts with a protective oxide layer, offering increased corrosion resistance and improved aesthetics. It is preferred for aluminum parts that require durability, color options, and resistance to wear and weathering.
Painting: The application of a protective coating on CNC machined parts to provide aesthetic appeal, color customization, and added protection against corrosion. It is preferred when parts require specific colors, branding, or a decorative finish.
Pad Printing: A printing technique where ink is transferred from a silicone pad onto CNC machined parts, allowing for detailed and precise graphics, text, or logos to be applied. It is preferred when parts require intricate designs, branding, or labeling.
Sanding and Polishing: The process of smoothing the surface of CNC machined parts through abrasion to achieve a desired finish. It is preferred when parts require a smooth, glossy, or reflective surface for aesthetics, improved functionality, or ease of cleaning.
Vapor Polishing: A process that involves exposing CNC machined parts to vaporized solvents, resulting in the surface being melted and re-solidified, producing a high-gloss finish. It is preferred for transparent or clear parts, such as acrylic or polycarbonate, when a glossy and optically clear finish is desired.
Blasting: The use of abrasive materials, such as sand or glass beads, to remove surface imperfections, burrs, or scale from CNC machined parts, resulting in a uniform texture or a matte finish. It is preferred when parts require a textured appearance, improved adhesion for coatings, or to remove sharp edges or burrs.

CNC Parts

1. Aerospace and Defense

- Aircraft components: Wings, fuselage, landing gear.
- Engine parts: Turbine blades, combustion chambers, fuel nozzles.
- Aerospace fasteners: Bolts, nuts, rivets.
- Missile components: Guidance systems, rocket motors, warhead casings.
- Defense system parts: Gun barrels, ammunition casings, armored vehicle components.

2. Automotive

- Engine components: Cylinder heads, pistons, crankshafts.
- Transmission parts: Gears, shafts, synchronizers.
- Brackets and mounts: Engine mounts, suspension brackets.
- Interior trim parts: Dashboard components, door panels.
- Automotive lighting housings: Headlight assemblies, taillight covers.

3. Consumer Products

- Electronic enclosures: Housing for electronic devices, control panels.
- Appliance components: Handles, knobs, control buttons.
- Custom knobs and handles: Decorative or functional knobs and handles.
- Decorative accessories: Ornaments, figurines, jewelry components.
- Personal care product components: Cosmetic containers, toothbrush handles.

4. Energy

- Turbine parts: Blades, vanes, rotor discs.
- Pump and valve components: Impellers, valve bodies, seals.
- Heat exchanger parts: Tubes, fins, headers.
- Solar panel components: Mounting brackets, frames, junction boxes.
- Electrical connectors: Cable connectors, terminal blocks, sockets.

5. Medical

- Surgical instruments: Forceps, scalpels, retractors.
- Implantable device components: Joint implants, pacemaker components.
- Prosthetic parts: Limb sockets, joint components.
- Medical equipment housings: Casing for diagnostic equipment, monitors.
- Dental appliance components: Denture frames, orthodontic brackets.

6. Oil and Gas

- Drilling tool components: Drill bits, drill collars, stabilizers.
- Valve bodies and seats: Gate valves, ball valves, control valves.
- Pump parts: Impellers, casings, seals.
- Subsea connectors: Couplings, connectors, riser systems.
- Pipeline fittings and flanges: Flange connections, pipe connectors, pipeline supports.

Aerospace and defence

CNC Parts

Cast Urethane Gaskets and Seals
Cast Urethane Interior Components
Cast Urethane Shock Absorbers
Cast Urethane Engine Components
Cast Urethane Drones and UAVs

Engine Seal, Cargo Door Seal, Hydraulic System Seal, Landing Gear Door Seal and Fuselage Joint Seal

Armrest, Tray Table, Seat Cushion, Overhead Console, Window Frame, Headrest and Lavatory Fixture

Helicopter Skid Shock Absorber, Cockpit Seat Shock Absorber, Cargo Ramp Shock Absorber, Parachute Landing Shock Absorber, Nose Wheel Strut and Main Landing Gear Strut

Turbine Blade, Combustion Chamber Liner, Thrust Reverser Component, Fuel Nozzle, Engine Mount Isolator, Exhaust Duct Liner, Intake Manifold Gasket, Heat Shield, Engine Baffle Seal and Ignition Coil Boot

Drone Frame, Landing Gear Leg, Propeller Guard, Camera Mount, GPS Antenna Enclosure, Gimbal Stabilizer, Motor Mount Bracket and Arm Reinforcement Plate

Automotive

CNC Parts

Cast Urethane Suspension Bushings
Cast Urethane Bump Stops
Cast Urethane Interior Trim
Cast Urethane Body Kits
Cast Urethane Tire Treads

Front Lower Control Arm Bushing, Rear Upper Control Arm Bushing, Sway Bar Bushing, Subframe Bushing, Strut Mount Bushing, Leaf Spring Bushing, Tie Rod End Bushing, Trailing Arm Bushing, Stabilizer Bar Bushing and Steering Rack Bushing

Front Bump Stop, Rear Bump Stop, Strut Bump Stop, Coil Spring Bump Stop, Shock Absorber Bump Stop, Sway Bar Bump Stop and Axle Bump Stop

Dashboard Panel Trim, Door Panel Insert, Cup Holder Trim, Headliner Trim, Seat Back Panel and Glove Compartment Trim

Front Bumper Spoiler, Rear Bumper Diffuser, Side Skirts, Fender Flares, Hood Scoop, Roof Spoiler and Front Lip Spoiler

Forklift Front Tire Tread, Forklift Rear Tire Tread, Industrial Vehicle Rear Tire Tread, Warehouse Equipment Tire Tread, Lawn Tractor Tire Tread and Material Handling Equipment Tire Tread

Consumer Products

CNC Parts

Cast Urethane Footwear
Cast Urethane Toys and Games
Cast Urethane Appliance Handles
Cast Urethane Sporting Goods
Cast Urethane Personalized Promotional Items

Shoe Insoles, Shoe Outsoles, Shoe Midsoles, Heel Cushions, Arch Support Inserts and Shoelaces

Action figure parts, Puzzle pieces, Board game components, Toy car bodies and Doll accessories

Refrigerator Door Handle, Dishwasher Door Handle, Toaster Handle and Kitchen Appliance Drawer Handle

Tennis Racket Grip, Golf Club Grips, Bicycle Handlebar Grips, Fishing Rod Handles, Ski Pole Grips, Bowling Ball Finger Inserts and Ping Pong Paddle Grips

Branded keychains, Customized USB drives, Logo-bearing pens, Promotional event giveaways, Custom phone stands, Business card holders, Unique promotional trophies, Customized badges and buttons, Drink coasters with logos and Event-specific 3D printed gifts

Energy

CNC Parts

Cast Urethane Oil Seals
Cast Urethane Hydroelectric Turbine Components
Cast Urethane Solar Panel Encapsulants
Cast Urethane Wind Turbine Components
Cast Urethane Battery Enclosures

Pump Shaft Seal, Compressor Piston Seal, Valve Stem Seal, Crankshaft Seal, Transmission Input Shaft Seal, Hydraulic Cylinder Seal, Gearbox Output Seal, Oil Cooler Seal, Gas Turbine Seal and Wellhead Seal

Turbine Blade, Runner Hub, Wicket Gate, Generator Stator, Penstock Liner, Draft Tube, Turbine Bearing, Blade Pitch Control Arm, Guide Vane and Turbine Nozzle

Solar Cell Encapsulation Sheet, Frame Gasket and Busbar Encapsulation

Wind Turbine Blade, Pitch Bearing Seal, Mainshaft Bearing, Rotor Hub, Gearbox Breather Plug and Tower Flange Gasket

Battery Terminal Cover, Ventilation Grommet, Battery Rack Enclosure, Cable Entry Grommet, Busbar Insulator and Battery Module Housing

Medical

CNC Parts

Cast Urethane Medical Device Grips
Cast Urethane Prosthetic Limbs
Cast Urethane Medical Equipment Housings
Cast Urethane Orthopedic Braces
Cast Urethane Dental Models

Surgical Scissor Handle, Endoscope Control Knob, Blood Pressure Cuff Bulb, Ultrasound Probe Handle, Electrode Holder Grip and Insulin Pen Handle

Prosthetic Foot Sole, Shin Tube, Ankle Component, Suspension Sleeve and Cosmetic Cover

Anesthesia Machine Enclosure, Medical Cart Housing, Blood Analyzer Casing, MRI Machine Enclosure and Ventilator Housing

Elbow Brace Pad, Patella Stabilizer Brace and Lumbar Support Brace

Tooth Model Crown, Gingiva Model, Dental Bridge Model, Implant Model, Orthodontic Appliance Model, Bite Registration Model, Study Cast and Wax Bite Rim Model

Oil and Gas

CNC Parts

Cast Urethane Valve Seals
Cast Urethane Pipe Linings
Cast Urethane Offshore Equipment Components
Cast Urethane Pump Components
Cast Urethane Subsea Connectors

Gate Valve Seal, Ball Valve Seat, Butterfly Valve Seal, Plug Valve Seal, Check Valve Seal, Pressure Relief Valve Seal, Globe Valve Seal, Choke Valve Seat, Diaphragm Valve Seal and Control Valve Plug Seal

Pipeline Lining Sleeve, Pipe Bend Lining, Pipe Elbow Lining, Pipe Reducer Lining, Pipe Tee Lining, Pipe Flange Lining, Pipe Coupling Lining, Pipe Cross Lining, Pipe Transition Lining aaand Pipe Spool Lining

Offshore Platform Leg Pad, Subsea Umbilical Clamp, ROV (Remotely Operated Vehicle) Component, Offshore Crane Bushing, Subsea Cable Connector Seal, Offshore Buoyancy Module, Underwater Pipelaying Equipment Part, Offshore Anchor Block, Platform Mooring Component and Offshore Pipeline Pigging Component

Pump Impeller, Pump Volute, Pump Shaft Sleeve, Pump Wear Ring, Pump Casing, Pump Diffuser, Pump Coupling, Pump Suction Bell and Pump Discharge Nozzle

Subsea Electrical Connector, Subsea Hydraulic Connector, Subsea Fiber Optic Connector, Subsea Instrumentation Connector, Subsea Pressure Sensor Connector, Subsea Control System Connector, Subsea Wellhead Connector, Subsea Pipeline Connector, Subsea Manifold Connector and Subsea ROV Connector

Unmatched Manufacturing Results through Precision Engineering

Experience the power of PrintForm’s CNC machining services, where precision meets versatility. Our advanced manufacturing processes and skilled engineering team offer an extensive array of finish and secondary processing options. With a commitment to exceeding your expectations, we prioritize your unique requirements over any specific technology or machine. Whether it’s high-quality plastic or metal components, our CNC machining capabilities deliver unmatched dimensional accuracy, critical surface finishes, and material-specific properties. Trust PrintForm to provide precision engineering solutions that empower your success in today’s competitive landscape.

1. Aerospace and Defense

CNC Materials

Stainless steel: A strong and corrosion-resistant material commonly used for CNC machining parts like precision components, medical instruments, and automotive components.
Ren: A durable thermoplastic material suitable for CNC machining complex parts like gears, bearings, and bushings, known for its excellent dimensional stability and low friction properties.
POM (Acetol): A versatile engineering plastic widely used for CNC machining components such as precision gears, rollers, and valve bodies due to its low friction, high strength, and dimensional stability.
Polycarbonate: An impact-resistant and transparent material often CNC machined into parts like safety goggles, electronic enclosures, and automotive lighting covers due to its excellent strength and optical clarity.
PMMA (Acrylic): A lightweight and transparent material commonly CNC machined into parts like display panels, signage, and lenses due to its optical clarity, UV resistance, and ease of machining.
Nylon: A strong and flexible material used for CNC machining parts like gears, pulleys, and bearings due to its high wear resistance, low friction, and excellent mechanical properties.
Aluminum: A lightweight and versatile material widely used for CNC machining parts such as housings, brackets, and heat sinks due to its high strength-to-weight ratio, excellent thermal conductivity, and corrosion resistance.
ABS: A durable and impact-resistant thermoplastic commonly CNC machined into parts like prototypes, enclosures, and consumer goods due to its good mechanical properties, ease of machining, and wide range of available colors.
Brass: A metal alloy known for its excellent machinability and corrosion resistance, often CNC machined into parts like fittings, valves, and decorative components due to its aesthetic appeal and durability.
Copper: A highly conductive and malleable material often CNC machined into electrical connectors, heat sinks, and RF shields due to its excellent electrical and thermal properties.
Mild steel: A low-carbon steel commonly CNC machined into parts like brackets, shafts, and structural components due to its strength, machinability, and cost-effectiveness.
Magnesium: A lightweight metal used for CNC machining parts like aerospace components, electronic housings, and automotive parts due to its high strength-to-weight ratio, excellent machinability, and good thermal conductivity.
Foam: A lightweight and versatile material used for CNC machining applications like packaging inserts, architectural models, and signage due to its ease of machining, low density, and impact-absorbing properties.
Delrin: A high-performance engineering plastic known for its excellent dimensional stability, low friction, and high wear resistance, often CNC machined into parts like bushings, gears, and bearings.

CNC Finishes

Anodizing: An electrochemical process that enhances the surface of metal parts with a protective oxide layer, offering increased corrosion resistance and improved aesthetics. It is preferred for aluminum parts that require durability, color options, and resistance to wear and weathering.
Painting: The application of a protective coating on CNC machined parts to provide aesthetic appeal, color customization, and added protection against corrosion. It is preferred when parts require specific colors, branding, or a decorative finish.
Pad Printing: A printing technique where ink is transferred from a silicone pad onto CNC machined parts, allowing for detailed and precise graphics, text, or logos to be applied. It is preferred when parts require intricate designs, branding, or labeling.
Sanding and Polishing: The process of smoothing the surface of CNC machined parts through abrasion to achieve a desired finish. It is preferred when parts require a smooth, glossy, or reflective surface for aesthetics, improved functionality, or ease of cleaning.
Vapor Polishing: A process that involves exposing CNC machined parts to vaporized solvents, resulting in the surface being melted and re-solidified, producing a high-gloss finish. It is preferred for transparent or clear parts, such as acrylic or polycarbonate, when a glossy and optically clear finish is desired.
Blasting: The use of abrasive materials, such as sand or glass beads, to remove surface imperfections, burrs, or scale from CNC machined parts, resulting in a uniform texture or a matte finish. It is preferred when parts require a textured appearance, improved adhesion for coatings, or to remove sharp edges or burrs.

CNC Parts

1. Stainless steel

A strong and corrosion-resistant material commonly used for CNC machining parts like precision components, medical instruments, and automotive components.

2. Ren

A durable thermoplastic material suitable for CNC machining complex parts like gears, bearings, and bushings, known for its excellent dimensional stability and low friction properties.

3. POM (Acetol)

A versatile engineering plastic widely used for CNC machining components such as precision gears, rollers, and valve bodies due to its low friction, high strength, and dimensional stability.

4. Polycarbonate

5. PMMA (Acrylic)

A lightweight and transparent material commonly CNC machined into parts like display panels, signage, and lenses due to its optical clarity, UV resistance, and ease of machining.

6. Nylon

A strong and flexible material used for CNC machining parts like gears, pulleys, and bearings due to its high wear resistance, low friction, and excellent mechanical properties.

7.Aluminum

8. ABS

9.Brass

10. Copper

A highly conductive and malleable material often CNC machined into electrical connectors, heat sinks, and RF shields due to its excellent electrical and thermal properties.

11. Mild Steel

A low-carbon steel commonly CNC machined into parts like brackets, shafts, and structural components due to its strength, machinability, and cost-effectiveness.

12. Magnesium

13. Foam

14. Delrin

A high-performance engineering plastic known for its excellent dimensional stability, low friction, and high wear resistance, often CNC machined into parts like bushings, gears, and bearings.

1. Stainless steel

A strong and corrosion-resistant material commonly used for CNC machining parts like precision components, medical instruments, and automotive components.

2. Ren

A durable thermoplastic material suitable for CNC machining complex parts like gears, bearings, and bushings, known for its excellent dimensional stability and low friction properties.

3. POM (Acetol)

A versatile engineering plastic widely used for CNC machining components such as precision gears, rollers, and valve bodies due to its low friction, high strength, and dimensional stability.

4. Polycarbonate

5. PMMA (Acrylic)

A lightweight and transparent material commonly CNC machined into parts like display panels, signage, and lenses due to its optical clarity, UV resistance, and ease of machining.

6. Nylon

A strong and flexible material used for CNC machining parts like gears, pulleys, and bearings due to its high wear resistance, low friction, and excellent mechanical properties.

7.Aluminum

8. ABS

9.Brass

10. Copper

A highly conductive and malleable material often CNC machined into electrical connectors, heat sinks, and RF shields due to its excellent electrical and thermal properties.

11. Mild Steel

A low-carbon steel commonly CNC machined into parts like brackets, shafts, and structural components due to its strength, machinability, and cost-effectiveness.

12. Magnesium

13. Foam

14. Delrin

A high-performance engineering plastic known for its excellent dimensional stability, low friction, and high wear resistance, often CNC machined into parts like bushings, gears, and bearings.

Material	Mechanical Properties	Physical Properties	Chemical Properties	Features	Common Applications
High Temp PC Like	Tensile Strength: 60-70 MPa Impact Strength: 10-20 kJ/m² Heat Deflection Temperature: 135-150°C	Transparent or translucent Good dimensional stability	Resistant to many chemicals and oils	Excellent transparency High temperature resistance	Aerospace and Defense: Transparent canopies, Medical: Medical device components
High Temp ABS Like	Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Heat Deflection Temperature: 100-120°C	Various colors available Good dimensional stability	Resistant to many chemicals and oils	Suitable for high-temperature applications	Aerospace and Defense: Engine components, Automotive: Engine components
High Strength ABS Like	Tensile Strength: 60-80 MPa Impact Strength: 20-40 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C	Various colors available Low density Good dimensional stability	Resistant to many chemicals and oils	High strength and impact resistance Lightweight	Automotive: Bumpers, Aerospace and Defense: Structural components
ABS Like Gray	Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C	Gray color Low density Good dimensional stability	Resistant to many chemicals and oils	Gray appearance Lightweight Durable	Automotive: Interior components, consumer products: casings, fittings
ABS Like Black	Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C	Black color Low density Good dimensional stability	Resistant to many chemicals and oils	Black appearance Lightweight - Durable	Consumer Products: Electronics casings, automotive interior parts
ABS Like White	Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C	White color Low density Good dimensional stability	Resistant to many chemicals and oils	White appearance Lightweight Durable	Consumer Products: Electronics casings, toys, kitchen appliances
ABS	Good impact resistance	Density: 1.03 g/cm³	Resistant to diluted acids, alkalis	High strength, versatility, cost-effective	Automotive, Consumer Products
ABS – M30i	- Good tensile strength	- Density: 1.04 g/cm³	- Medical grade	- Biocompatible, sterilizable, suitable for medical devices	Medical
ABS ESD	- Static-dissipative properties	- Density: 1.06 g/cm³	- ESD protection	- Prevents electrostatic discharge, suitable for electronics	Aerospace and Defense, Consumer Products
ABS-Like	- High toughness and durability	- Density: Varies by formulation	- Resistant to various chemicals	- Resembles ABS but may offer specific improvements	Varies by formulation
Accura 25	- High accuracy and resolution	- Density: Varies by formulation	- Photopolymer	- Used in stereolithography 3D printing, fine details	Consumer Products, Medical, Aerospace and Defense
Accura 60	- High strength and durability	- Density: Varies by formulation	- Photopolymer	- Tough and durable, suitable for functional prototypes	Consumer Products, Aerospace and Defense
Accura AMX Rigid Black	- High impact resistance	- Density: Varies by formulation	- Photopolymer	- Rigid and durable, good for functional prototypes	Consumer Products, Aerospace and Defense
Accura ClearVue	- High transparency and clarity	- Density: Varies by formulation	- Photopolymer	- Crystal clear appearance, ideal for clear parts	Consumer Products, Medical
Accura Xtreme Grey/White	- High toughness and durability	- Density: Varies by formulation	- Photopolymer	- Resistant to high temperatures, strong and rigid	Consumer Products, Aerospace and Defense
ASA	- Excellent UV resistance	- Density: 1.07 g/cm³	- Weather-resistant	- Outdoor durability, retains color and strength in sunlight	Automotive, Consumer Products
Nylon	- High tensile strength	- Density: 1.15 g/cm³	- Resistant to moisture, chemicals	- Tough and durable, suitable for functional parts	Aerospace and Defense, Automotive, Consumer Products
Nylon 11 Flame Retardant	- Flame retardant properties	- Density: Varies by formulation	- Flame-resistant	- Fire safety, suitable for applications requiring flame resistance	Aerospace and Defense, Automotive
Nylon 12	- Good chemical resistance	- Density: 1.02 g/cm³	- Resistant to oils, greases	- Versatile, suitable for various industrial applications	Aerospace and Defense, Automotive, Consumer Products, Oil and Gas
Nylon 6	- High impact strength	- Density: 1.14 g/cm³	- Resistant to moisture, abrasion	- Durable, excellent for applications requiring impact resistance	Automotive, Consumer Products
PA 12 Glass Beads	- Improved stiffness and dimensional stability	- Density: Varies by formulation	- Reinforced with glass beads	- Increased stiffness, suitable for engineering applications	Automotive, Aerospace and Defense
PC-ISO	- High strength and heat resistance	- Density: Varies by formulation	- Biocompatible	- Suitable for medical and aerospace applications	Aerospace and Defense, Medical
PC+ABS	- Good impact resistance	- Density: Varies by formulation	- Resistant to chemicals	- Blends properties of PC and ABS, versatile material	Automotive, Consumer Products
PETG	- Excellent transparency and impact resistance	- Density: 1.27 g/cm³	- Food-safe, BPA-free	- Clarity and toughness, ideal for packaging and displays	Consumer Products, Medical
PLA	- Biodegradable and easy to print	- Density: 1.24 g/cm³	- Biodegradable	- Eco-friendly, easy to 3D print	Consumer Products, Medical
Polycarbonate (PC)	- High impact resistance, optical clarity	- Density: 1.20 g/cm³	- Excellent optical properties	- Exceptional clarity and strength, suitable for transparent parts	Aerospace and Defense, Consumer Products, Medical
Polypropylene	- Low density and good chemical resistance	- Density: 0.90 g/cm³	- Resistant to moisture, chemicals	- Lightweight, suitable for low-stress applications	Consumer Products, Automotive
Rubber-Like	- Flexible and rubber-like properties	- Density: Varies by formulation	- Flexible elastomer	- Mimics rubber, suitable for gaskets and seals	Automotive, Consumer Products
Somos Evolve	- High strength and heat resistance	- Density: Varies by formulation	- Photopolymer	- Engineering-grade material, suitable for functional prototypes	Aerospace and Defense, Automotive
Somos PerFORM	- High stiffness and heat resistance	- Density: Varies by formulation	- Photopolymer	- Strong and stiff, ideal for high-temperature applications	Aerospace and Defense
Somos Waterclear	- High transparency and clarity	- Density: Varies by formulation	- Photopolymer	- Transparent, suitable for clear prototypes and parts	Consumer Products, Medical
Somos Watershed	- Excellent clarity and water resistance	- Density: Varies by formulation	- Photopolymer	- Waterproof, suitable for water-resistant parts	Consumer Products, Medical
ST-130	- High toughness and durability	- Density: Varies by formulation	- Photopolymer	- Rigid, tough, and durable, good for functional prototypes	Consumer Products, Aerospace and Defense
TPU 88A	- Flexible and elastomeric properties	- Density: Varies by formulation	- Thermoplastic polyurethane	- Flexibility and resilience, suitable for elastomeric parts	Automotive, Consumer Products, Medical
Ultem 1010	- High strength, heat, and chemical resistance	- Density: 1.27 g/cm³	- Flame-resistant, UL 94 V0	- Engineering-grade thermoplastic with excellent properties	Aerospace and Defense, Automotive, Oil and Gas
Ultem 9085	- High strength, heat, and chemical resistance	- Density: 1.27 g/cm³	- Flame-resistant, UL 94 V0	- Suitable for aerospace and transportation applications	Aerospace and Defense, Automotive
Vero	- Rigid and durable	- Density: Varies by formulation	- Photopolymer	- Versatile material, good for prototypes and models	Consumer Products, Aerospace and Defense
VeroClear	- High transparency and clarity	- Density: Varies by formulation	- Photopolymer	- Transparent appearance, ideal for clear parts	Consumer Products, Medical

CNC Materials

Stainless steel: A strong and corrosion-resistant material commonly used for CNC machining parts like precision components, medical instruments, and automotive components.
Ren: A durable thermoplastic material suitable for CNC machining complex parts like gears, bearings, and bushings, known for its excellent dimensional stability and low friction properties.
POM (Acetol): A versatile engineering plastic widely used for CNC machining components such as precision gears, rollers, and valve bodies due to its low friction, high strength, and dimensional stability.
Polycarbonate: An impact-resistant and transparent material often CNC machined into parts like safety goggles, electronic enclosures, and automotive lighting covers due to its excellent strength and optical clarity.
PMMA (Acrylic): A lightweight and transparent material commonly CNC machined into parts like display panels, signage, and lenses due to its optical clarity, UV resistance, and ease of machining.
Nylon: A strong and flexible material used for CNC machining parts like gears, pulleys, and bearings due to its high wear resistance, low friction, and excellent mechanical properties.
Aluminum: A lightweight and versatile material widely used for CNC machining parts such as housings, brackets, and heat sinks due to its high strength-to-weight ratio, excellent thermal conductivity, and corrosion resistance.
ABS: A durable and impact-resistant thermoplastic commonly CNC machined into parts like prototypes, enclosures, and consumer goods due to its good mechanical properties, ease of machining, and wide range of available colors.
Brass: A metal alloy known for its excellent machinability and corrosion resistance, often CNC machined into parts like fittings, valves, and decorative components due to its aesthetic appeal and durability.
Copper: A highly conductive and malleable material often CNC machined into electrical connectors, heat sinks, and RF shields due to its excellent electrical and thermal properties.
Mild steel: A low-carbon steel commonly CNC machined into parts like brackets, shafts, and structural components due to its strength, machinability, and cost-effectiveness.
Magnesium: A lightweight metal used for CNC machining parts like aerospace components, electronic housings, and automotive parts due to its high strength-to-weight ratio, excellent machinability, and good thermal conductivity.
Foam: A lightweight and versatile material used for CNC machining applications like packaging inserts, architectural models, and signage due to its ease of machining, low density, and impact-absorbing properties.
Delrin: A high-performance engineering plastic known for its excellent dimensional stability, low friction, and high wear resistance, often CNC machined into parts like bushings, gears, and bearings.

CNC Finishes

Anodizing: An electrochemical process that enhances the surface of metal parts with a protective oxide layer, offering increased corrosion resistance and improved aesthetics. It is preferred for aluminum parts that require durability, color options, and resistance to wear and weathering.
Painting: The application of a protective coating on CNC machined parts to provide aesthetic appeal, color customization, and added protection against corrosion. It is preferred when parts require specific colors, branding, or a decorative finish.
Pad Printing: A printing technique where ink is transferred from a silicone pad onto CNC machined parts, allowing for detailed and precise graphics, text, or logos to be applied. It is preferred when parts require intricate designs, branding, or labeling.
Sanding and Polishing: The process of smoothing the surface of CNC machined parts through abrasion to achieve a desired finish. It is preferred when parts require a smooth, glossy, or reflective surface for aesthetics, improved functionality, or ease of cleaning.
Vapor Polishing: A process that involves exposing CNC machined parts to vaporized solvents, resulting in the surface being melted and re-solidified, producing a high-gloss finish. It is preferred for transparent or clear parts, such as acrylic or polycarbonate, when a glossy and optically clear finish is desired.
Blasting: The use of abrasive materials, such as sand or glass beads, to remove surface imperfections, burrs, or scale from CNC machined parts, resulting in a uniform texture or a matte finish. It is preferred when parts require a textured appearance, improved adhesion for coatings, or to remove sharp edges or burrs.

CNC Parts

Aerospace and Defense:
1. Aircraft components: Wings, fuselage, landing gear.
2. Engine parts: Turbine blades, combustion chambers, fuel nozzles.
3. Aerospace fasteners: Turbine blades, combustion chambers, fuel nozzles.
4. Missile components: Turbine blades, combustion chambers, fuel nozzles.
5. Defense system parts: Turbine blades, combustion chambers, fuel nozzles.
Automotive:
1. Engine components: Cylinder heads, pistons, crankshafts.
2. Transmission parts: Gears, shafts, synchronizers.
3. Brackets and mounts: Engine mounts, suspension brackets.
4. Interior trim parts: Dashboard components, door panels.
5. Automotive lighting housings: Headlight assemblies, taillight covers.
Consumer Products:
1. Electronic enclosures: Housing for electronic devices, control panels.
2. Appliance components: Handles, knobs, control buttons.
3. Custom knobs and handles: Decorative or functional knobs and handles.
4. Decorative accessories: Ornaments, figurines, jewelry components.
5. Personal care product components: Cosmetic containers, toothbrush handles.
Energy:
1. Turbine parts: Blades, vanes, rotor discs.
2. Pump and valve components: Impellers, valve bodies, seals.
3. Heat exchanger parts: Tubes, fins, headers.
4. Solar panel components: Mounting brackets, frames, junction boxes.
5. Electrical connectors: Cable connectors, terminal blocks, sockets.
Medical:
1. Surgical instruments: Forceps, scalpels, retractors.
2. Implantable device components: Joint implants, pacemaker components.
3. Prosthetic parts: Limb sockets, joint components.
4. Medical equipment housings: Casing for diagnostic equipment, monitors.
5. Dental appliance components: Denture frames, orthodontic brackets.
Oil and Gas:
1. Drilling tool components: Drill bits, drill collars, stabilizers.
2. Valve bodies and seats: Gate valves, ball valves, control valves.
3. Pump parts: Impellers, casings, seals.
4. Subsea connectors: Couplings, connectors, riser systems.
5. Pipeline fittings and flanges: Flange connections, pipe connectors, pipeline supports.

“Our experience with PrintForm was very positive. The interaction with their engineering team was very enlightening and they were extremely helpful in assisting us with getting our item from concept to completed prototype.”

JONATHAN R., AEROSPACE DESIGN TECHNICIAN

Our Commitment to Customer Success

Dedicated project managers and expert manufacturing support team to guide you through the prototype to production life cycle
Experienced team members prioritizing the needs of the customer
Consistently competitive prices and fast lead times
Comprehensive process and material capabilities
High standards for quality and meticulous attention to detail

Find out how PrintForm can help you. Call 404-999-4916 today!

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Engine Seal, Cargo Door Seal, Hydraulic System Seal, Landing Gear Door Seal and Fuselage Joint Seal

Armrest, Tray Table, Seat Cushion, Overhead Console, Window Frame, Headrest and Lavatory Fixture

Helicopter Skid Shock Absorber, Cockpit Seat Shock Absorber, Cargo Ramp Shock Absorber, Parachute Landing Shock Absorber, Nose Wheel Strut and Main Landing Gear Strut

Turbine Blade, Combustion Chamber Liner, Thrust Reverser Component, Fuel Nozzle, Engine Mount Isolator, Exhaust Duct Liner, Intake Manifold Gasket, Heat Shield, Engine Baffle Seal and Ignition Coil Boot

Drone Frame, Landing Gear Leg, Propeller Guard, Camera Mount, GPS Antenna Enclosure, Gimbal Stabilizer, Motor Mount Bracket and Arm Reinforcement Plate

Front Lower Control Arm Bushing, Rear Upper Control Arm Bushing, Sway Bar Bushing, Subframe Bushing, Strut Mount Bushing, Leaf Spring Bushing, Tie Rod End Bushing, Trailing Arm Bushing, Stabilizer Bar Bushing and Steering Rack Bushing

Front Bump Stop, Rear Bump Stop, Strut Bump Stop, Coil Spring Bump Stop, Shock Absorber Bump Stop, Sway Bar Bump Stop and Axle Bump Stop

Dashboard Panel Trim, Door Panel Insert, Cup Holder Trim, Headliner Trim, Seat Back Panel and Glove Compartment Trim

Front Bumper Spoiler, Rear Bumper Diffuser, Side Skirts, Fender Flares, Hood Scoop, Roof Spoiler and Front Lip Spoiler

Forklift Front Tire Tread, Forklift Rear Tire Tread, Industrial Vehicle Rear Tire Tread, Warehouse Equipment Tire Tread, Lawn Tractor Tire Tread and Material Handling Equipment Tire Tread

Shoe Insoles, Shoe Outsoles, Shoe Midsoles, Heel Cushions, Arch Support Inserts and Shoelaces

Action figure parts, Puzzle pieces, Board game components, Toy car bodies and Doll accessories

Refrigerator Door Handle, Dishwasher Door Handle, Toaster Handle and Kitchen Appliance Drawer Handle

Tennis Racket Grip, Golf Club Grips, Bicycle Handlebar Grips, Fishing Rod Handles, Ski Pole Grips, Bowling Ball Finger Inserts and Ping Pong Paddle Grips

Branded keychains, Customized USB drives, Logo-bearing pens, Promotional event giveaways, Custom phone stands, Business card holders, Unique promotional trophies, Customized badges and buttons, Drink coasters with logos and Event-specific 3D printed gifts

Pump Shaft Seal, Compressor Piston Seal, Valve Stem Seal, Crankshaft Seal, Transmission Input Shaft Seal, Hydraulic Cylinder Seal, Gearbox Output Seal, Oil Cooler Seal, Gas Turbine Seal and Wellhead Seal

Turbine Blade, Runner Hub, Wicket Gate, Generator Stator, Penstock Liner, Draft Tube, Turbine Bearing, Blade Pitch Control Arm, Guide Vane and Turbine Nozzle

Solar Cell Encapsulation Sheet, Frame Gasket and Busbar Encapsulation

Wind Turbine Blade, Pitch Bearing Seal, Mainshaft Bearing, Rotor Hub, Gearbox Breather Plug and Tower Flange Gasket

Battery Terminal Cover, Ventilation Grommet, Battery Rack Enclosure, Cable Entry Grommet, Busbar Insulator and Battery Module Housing

Surgical Scissor Handle, Endoscope Control Knob, Blood Pressure Cuff Bulb, Ultrasound Probe Handle, Electrode Holder Grip and Insulin Pen Handle

Prosthetic Foot Sole, Shin Tube, Ankle Component, Suspension Sleeve and Cosmetic Cover

Anesthesia Machine Enclosure, Medical Cart Housing, Blood Analyzer Casing, MRI Machine Enclosure and Ventilator Housing

Elbow Brace Pad, Patella Stabilizer Brace and Lumbar Support Brace

Tooth Model Crown, Gingiva Model, Dental Bridge Model, Implant Model, Orthodontic Appliance Model, Bite Registration Model, Study Cast and Wax Bite Rim Model

Gate Valve Seal, Ball Valve Seat, Butterfly Valve Seal, Plug Valve Seal, Check Valve Seal, Pressure Relief Valve Seal, Globe Valve Seal, Choke Valve Seat, Diaphragm Valve Seal and Control Valve Plug Seal

Pipeline Lining Sleeve, Pipe Bend Lining, Pipe Elbow Lining, Pipe Reducer Lining, Pipe Tee Lining, Pipe Flange Lining, Pipe Coupling Lining, Pipe Cross Lining, Pipe Transition Lining aaand Pipe Spool Lining

Pump Impeller, Pump Volute, Pump Shaft Sleeve, Pump Wear Ring, Pump Casing, Pump Diffuser, Pump Coupling, Pump Suction Bell and Pump Discharge Nozzle

Subsea Electrical Connector, Subsea Hydraulic Connector, Subsea Fiber Optic Connector, Subsea Instrumentation Connector, Subsea Pressure Sensor Connector, Subsea Control System Connector, Subsea Wellhead Connector, Subsea Pipeline Connector, Subsea Manifold Connector and Subsea ROV Connector

1. Aerospace and Defense

Turbine Blades

Bulkheads

Control Surfaces

Instrument panel bezels

Fuselage frames

Aircraft skins

Landing gear struts

Wing Ribs

Wing spars

2. Automotive

3. Consumer Products

4. Energy

5. Medical

6. Oil and Gas

Aerospace and defence

CNC Parts

Engine Seal, Cargo Door Seal, Hydraulic System Seal, Landing Gear Door Seal and Fuselage Joint Seal

Armrest, Tray Table, Seat Cushion, Overhead Console, Window Frame, Headrest and Lavatory Fixture

Helicopter Skid Shock Absorber, Cockpit Seat Shock Absorber, Cargo Ramp Shock Absorber, Parachute Landing Shock Absorber, Nose Wheel Strut and Main Landing Gear Strut

Turbine Blade, Combustion Chamber Liner, Thrust Reverser Component, Fuel Nozzle, Engine Mount Isolator, Exhaust Duct Liner, Intake Manifold Gasket, Heat Shield, Engine Baffle Seal and Ignition Coil Boot

Drone Frame, Landing Gear Leg, Propeller Guard, Camera Mount, GPS Antenna Enclosure, Gimbal Stabilizer, Motor Mount Bracket and Arm Reinforcement Plate

Automotive

CNC Parts

Front Lower Control Arm Bushing, Rear Upper Control Arm Bushing, Sway Bar Bushing, Subframe Bushing, Strut Mount Bushing, Leaf Spring Bushing, Tie Rod End Bushing, Trailing Arm Bushing, Stabilizer Bar Bushing and Steering Rack Bushing

Front Bump Stop, Rear Bump Stop, Strut Bump Stop, Coil Spring Bump Stop, Shock Absorber Bump Stop, Sway Bar Bump Stop and Axle Bump Stop

Dashboard Panel Trim, Door Panel Insert, Cup Holder Trim, Headliner Trim, Seat Back Panel and Glove Compartment Trim

Front Bumper Spoiler, Rear Bumper Diffuser, Side Skirts, Fender Flares, Hood Scoop, Roof Spoiler and Front Lip Spoiler

Forklift Front Tire Tread, Forklift Rear Tire Tread, Industrial Vehicle Rear Tire Tread, Warehouse Equipment Tire Tread, Lawn Tractor Tire Tread and Material Handling Equipment Tire Tread

Consumer Products

CNC Parts

Shoe Insoles, Shoe Outsoles, Shoe Midsoles, Heel Cushions, Arch Support Inserts and Shoelaces

Action figure parts, Puzzle pieces, Board game components, Toy car bodies and Doll accessories

Refrigerator Door Handle, Dishwasher Door Handle, Toaster Handle and Kitchen Appliance Drawer Handle

Tennis Racket Grip, Golf Club Grips, Bicycle Handlebar Grips, Fishing Rod Handles, Ski Pole Grips, Bowling Ball Finger Inserts and Ping Pong Paddle Grips

Branded keychains, Customized USB drives, Logo-bearing pens, Promotional event giveaways, Custom phone stands, Business card holders, Unique promotional trophies, Customized badges and buttons, Drink coasters with logos and Event-specific 3D printed gifts

Energy

CNC Parts

Pump Shaft Seal, Compressor Piston Seal, Valve Stem Seal, Crankshaft Seal, Transmission Input Shaft Seal, Hydraulic Cylinder Seal, Gearbox Output Seal, Oil Cooler Seal, Gas Turbine Seal and Wellhead Seal

Turbine Blade, Runner Hub, Wicket Gate, Generator Stator, Penstock Liner, Draft Tube, Turbine Bearing, Blade Pitch Control Arm, Guide Vane and Turbine Nozzle

Solar Cell Encapsulation Sheet, Frame Gasket and Busbar Encapsulation

Wind Turbine Blade, Pitch Bearing Seal, Mainshaft Bearing, Rotor Hub, Gearbox Breather Plug and Tower Flange Gasket

Battery Terminal Cover, Ventilation Grommet, Battery Rack Enclosure, Cable Entry Grommet, Busbar Insulator and Battery Module Housing