The production line was ready. Materials were in. Demand was real. Then a single tool cracked. Replacement quotes came back with long lead times, unclear ownership, and a trail of emails no one could fully trace. Manufacturing stalled, not because the product was flawed, but because the tooling behind it had been treated like a disposable cost instead of a core asset.
We see this more often than expected.
When manufacturing continuity breaks, the root cause is rarely labor or demand. It is tooling. Lost visibility. Poor handoffs. No long-term plan.
That is where tooling in manufacturing stops being a technical detail and starts becoming a strategic issue.
Manufacturing continuity depends on one thing above all else: repeatability. The ability to make the same part, at the same quality, across time, suppliers, and locations.
Tooling sits at the center of that equation.
A mold or die is not just a means to produce parts. It encodes design intent, process knowledge, tolerances, and assumptions about volume and material behavior. When tooling is poorly managed, continuity collapses. Production slows. Quality drifts. Costs spike.
Across manufacturing programs, what we are seeing is that tooling decisions are often optimized for short-term cost rather than long-term stability. That tradeoff shows up later as downtime, rushed retooling, or supplier lock-in.
A strong and corrosion-resistant material commonly used for CNC machining parts like precision components, medical instruments, and automotive components.
A durable thermoplastic material suitable for CNC machining complex parts like gears, bearings, and bushings, known for its excellent dimensional stability and low friction properties.
A versatile engineering plastic widely used for CNC machining components such as precision gears, rollers, and valve bodies due to its low friction, high strength, and dimensional stability.
An impact-resistant and transparent material often CNC machined into parts like safety goggles, electronic enclosures, and automotive lighting covers due to its excellent strength and optical clarity.
A strong and flexible material used for CNC machining parts like gears, pulleys, and bearings due to its high wear resistance, low friction, and excellent mechanical properties.
A durable and impact-resistant thermoplastic commonly CNC machined into parts like prototypes, enclosures, and consumer goods due to its good mechanical properties, ease of machining, and wide range of available colors.
A metal alloy known for its excellent machinability and corrosion resistance, often CNC machined into parts like fittings, valves, and decorative components due to its aesthetic appeal and durability.
A highly conductive and malleable material often CNC machined into electrical connectors, heat sinks, and RF shields due to its excellent electrical and thermal properties.
A low-carbon steel commonly CNC machined into parts like brackets, shafts, and structural components due to its strength, machinability, and cost-effectiveness.
A lightweight and versatile material used for CNC machining applications like packaging inserts, architectural models, and signage due to its ease of machining, low density, and impact-absorbing properties.
A high-performance engineering plastic known for its excellent dimensional stability, low friction, and high wear resistance, often CNC machined into parts like bushings, gears, and bearings.
A strong and corrosion-resistant material commonly used for CNC machining parts like precision components, medical instruments, and automotive components.
A durable thermoplastic material suitable for CNC machining complex parts like gears, bearings, and bushings, known for its excellent dimensional stability and low friction properties.
A versatile engineering plastic widely used for CNC machining components such as precision gears, rollers, and valve bodies due to its low friction, high strength, and dimensional stability.
An impact-resistant and transparent material often CNC machined into parts like safety goggles, electronic enclosures, and automotive lighting covers due to its excellent strength and optical clarity.
A strong and flexible material used for CNC machining parts like gears, pulleys, and bearings due to its high wear resistance, low friction, and excellent mechanical properties.
A durable and impact-resistant thermoplastic commonly CNC machined into parts like prototypes, enclosures, and consumer goods due to its good mechanical properties, ease of machining, and wide range of available colors.
A metal alloy known for its excellent machinability and corrosion resistance, often CNC machined into parts like fittings, valves, and decorative components due to its aesthetic appeal and durability.
A highly conductive and malleable material often CNC machined into electrical connectors, heat sinks, and RF shields due to its excellent electrical and thermal properties.
A low-carbon steel commonly CNC machined into parts like brackets, shafts, and structural components due to its strength, machinability, and cost-effectiveness.
A lightweight and versatile material used for CNC machining applications like packaging inserts, architectural models, and signage due to its ease of machining, low density, and impact-absorbing properties.
A high-performance engineering plastic known for its excellent dimensional stability, low friction, and high wear resistance, often CNC machined into parts like bushings, gears, and bearings.
| Material | Mechanical Properties | Physical Properties | Chemical Properties | Features | Common Applications |
|---|---|---|---|---|---|
|
Tensile Strength: 60-70 MPa Impact Strength: 10-20 kJ/m² Heat Deflection Temperature: 135-150°C |
Transparent or translucent Good dimensional stability |
Resistant to many chemicals and oils
|
Excellent transparency High temperature resistance |
Aerospace and Defense: Transparent canopies, Medical: Medical device components |
|
|
Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Heat Deflection Temperature: 100-120°C |
Various colors available Good dimensional stability |
Resistant to many chemicals and oils
|
Suitable for high-temperature applications |
Aerospace and Defense: Engine components, Automotive: Engine components |
|
|
Tensile Strength: 60-80 MPa Impact Strength: 20-40 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C |
Various colors available Low density Good dimensional stability |
Resistant to many chemicals and oils
|
High strength and impact resistance Lightweight |
Automotive: Bumpers, Aerospace and Defense: Structural components |
|
|
Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C |
Black color Low density Good dimensional stability |
Resistant to many chemicals and oils
|
Black appearance
Lightweight - Durable |
Consumer Products: Electronics casings, automotive interior parts |
|
|
Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C |
White color Low density Good dimensional stability |
Resistant to many chemicals and oils
|
White appearance
Lightweight Durable |
Consumer Products: Electronics casings, toys, kitchen appliances |
|
|
ABS |
Good impact resistance |
Density: 1.03 g/cm³ |
Resistant to diluted acids, alkalis |
High strength, versatility,
cost-effective |
Automotive, Consumer Products |
|
ABS – M30i |
- Good tensile strength |
- Density: 1.04 g/cm³ |
- Medical grade |
- Biocompatible, sterilizable, suitable for medical devices |
Medical |
|
ABS ESD |
- Static-dissipative properties |
- Density: 1.06 g/cm³ |
- ESD protection |
- Prevents electrostatic discharge, suitable for electronics |
Aerospace and Defense, Consumer Products |
|
ABS-Like |
- High toughness and durability |
- Density: Varies by formulation |
- Resistant to various chemicals |
- Resembles ABS but may offer specific improvements |
Varies by formulation |
|
Accura 25 |
- High accuracy and resolution |
- Density: Varies by formulation |
- Photopolymer |
- Used in stereolithography 3D printing, fine details |
Consumer Products, Medical, Aerospace and Defense |
|
Accura 60 |
- High strength and durability |
- Density: Varies by formulation |
- Photopolymer |
- Tough and durable, suitable for functional prototypes |
Consumer Products, Aerospace and Defense |
|
Accura AMX Rigid Black |
- High impact resistance |
- Density: Varies by formulation |
- Photopolymer |
- Rigid and durable, good for functional prototypes |
Consumer Products, Aerospace and Defense |
|
Accura ClearVue |
- High transparency and clarity |
- Density: Varies by formulation |
- Photopolymer |
- Crystal clear appearance, ideal for clear parts |
Consumer Products, Medical |
|
Accura Xtreme Grey/White |
- High toughness and durability |
- Density: Varies by formulation |
- Photopolymer |
- Resistant to high temperatures, strong and rigid |
Consumer Products, Aerospace and Defense |
|
ASA |
- Excellent UV resistance |
- Density: 1.07 g/cm³ |
- Weather-resistant |
- Outdoor durability, retains color and strength in sunlight |
Automotive, Consumer Products |
|
Nylon |
- High tensile strength |
- Density: 1.15 g/cm³ |
- Resistant to moisture, chemicals |
- Tough and durable, suitable for functional parts |
Aerospace and Defense, Automotive, Consumer Products |
|
Nylon 11 Flame Retardant |
- Flame retardant properties |
- Density: Varies by formulation |
- Flame-resistant |
- Fire safety, suitable for applications requiring flame resistance |
Aerospace and Defense, Automotive |
|
Nylon 12 |
- Good chemical resistance |
- Density: 1.02 g/cm³ |
- Resistant to oils, greases |
- Versatile, suitable for various industrial applications |
Aerospace and Defense, Automotive, Consumer Products, Oil and Gas |
|
Nylon 6 |
- High impact strength |
- Density: 1.14 g/cm³ |
- Resistant to moisture, abrasion |
- Durable, excellent for applications requiring impact resistance |
Automotive, Consumer Products |
|
PA 12 Glass Beads |
- Improved stiffness and dimensional stability |
- Density: Varies by formulation |
- Reinforced with glass beads |
- Increased stiffness, suitable for engineering applications |
Automotive, Aerospace and Defense |
|
PC-ISO |
- High strength and heat resistance |
- Density: Varies by formulation |
- Biocompatible |
- Suitable for medical and aerospace applications |
Aerospace and Defense, Medical |
|
PC+ABS |
- Good impact resistance |
- Density: Varies by formulation |
- Resistant to chemicals |
- Blends properties of PC and ABS, versatile material |
Automotive, Consumer Products |
|
PETG |
- Excellent transparency and impact resistance |
- Density: 1.27 g/cm³ |
- Food-safe, BPA-free |
- Clarity and toughness, ideal for packaging and displays |
Consumer Products, Medical |
|
PLA |
- Biodegradable and easy to print |
- Density: 1.24 g/cm³ |
- Biodegradable |
- Eco-friendly, easy to 3D print |
Consumer Products, Medical |
|
Polycarbonate (PC) |
- High impact resistance, optical clarity |
- Density: 1.20 g/cm³ |
- Excellent optical properties |
- Exceptional clarity and strength, suitable for transparent parts |
Aerospace and Defense, Consumer Products, Medical |
|
Polypropylene |
- Low density and good chemical resistance |
- Density: 0.90 g/cm³ |
- Resistant to moisture, chemicals |
- Lightweight, suitable for low-stress applications |
Consumer Products, Automotive |
|
Rubber-Like |
- Flexible and rubber-like properties |
- Density: Varies by formulation |
- Flexible elastomer |
- Mimics rubber, suitable for gaskets and seals |
Automotive, Consumer Products |
|
Somos Evolve |
- High strength and heat resistance |
- Density: Varies by formulation |
- Photopolymer |
- Engineering-grade material, suitable for functional prototypes |
Aerospace and Defense, Automotive |
|
Somos PerFORM |
- High stiffness and heat resistance |
- Density: Varies by formulation |
- Photopolymer |
- Strong and stiff, ideal for high-temperature applications |
Aerospace and Defense |
|
Somos Waterclear |
- High transparency and clarity |
- Density: Varies by formulation |
- Photopolymer |
- Transparent, suitable for clear prototypes and parts |
Consumer Products, Medical |
|
Somos Watershed |
- Excellent clarity and water resistance |
- Density: Varies by formulation |
- Photopolymer |
- Waterproof, suitable for water-resistant parts |
Consumer Products, Medical |
|
ST-130 |
- High toughness and durability |
- Density: Varies by formulation |
- Photopolymer |
- Rigid, tough, and durable, good for functional prototypes |
Consumer Products, Aerospace and Defense |
|
TPU 88A |
- Flexible and elastomeric properties |
- Density: Varies by formulation |
- Thermoplastic polyurethane |
- Flexibility and resilience, suitable for elastomeric parts |
Automotive, Consumer Products, Medical |
|
Ultem 1010 |
- High strength, heat, and chemical resistance |
- Density: 1.27 g/cm³ |
- Flame-resistant, UL 94 V0 |
- Engineering-grade thermoplastic with excellent properties |
Aerospace and Defense, Automotive, Oil and Gas |
|
Ultem 9085 |
- High strength, heat, and chemical resistance |
- Density: 1.27 g/cm³ |
- Flame-resistant, UL 94 V0 |
- Suitable for aerospace and transportation applications |
Aerospace and Defense, Automotive |
|
Vero |
- Rigid and durable |
- Density: Varies by formulation |
- Photopolymer |
- Versatile material, good for prototypes and models |
Consumer Products, Aerospace and Defense |
|
VeroClear |
- High transparency and clarity |
- Density: Varies by formulation |
- Photopolymer |
- Transparent appearance, ideal for clear parts |
Consumer Products, Medical |
Manufacturing used to be linear. One supplier. One tool. One factory.
That model no longer holds.
Today, manufacturing is distributed. Products move between regions. Suppliers change. Volumes fluctuate. Risk is managed through redundancy, not loyalty.
In this environment, tooling becomes the connective tissue. If a tool cannot be transferred, replicated, or validated across suppliers, continuity breaks the moment conditions change.
This is why tooling in manufacturing now carries strategic weight. It determines how quickly production can shift, scale, or recover.
The most common failure is ownership ambiguity. Where are the design revisions stored? Who validates the tool when it moves? Without clear answers, tools become stranded assets.
Another failure is treating tooling as a one-time event. The tool is built, approved, and forgotten until it fails. No lifecycle plan. No maintenance strategy. No replication roadmap.
Injection molding highlights this clearly. A mold designed without transferability in mind often cannot be duplicated easily. Cooling layouts, steel selection, and undocumented tweaks live only in one shop. When demand shifts, the tool becomes a bottleneck instead of an asset.
Across programs we’re involved in, the manufacturers with the least disruption treat tooling as infrastructure.
They document tools as rigorously as products.
They design molds with repeat builds in mind.
They plan for refurbishment and duplication early.
They also decouple tooling knowledge from individual suppliers. That does not mean weakening partnerships. It means ensuring the manufacturer retains control over the asset that governs production continuity.
This shift changes conversations. Tooling reviews become strategic checkpoints. Decisions factor in future volume shifts, secondary suppliers, and risk exposure.
Automotive manufacturers have long treated tooling as a strategic asset to support multi-plant production and supplier transitions. Toyota’s tooling practices emphasize standardization and transferability to maintain production stability across its network.
In injection molding, global manufacturers increasingly invest in duplicate tooling and standardized mold designs to reduce downtime and ensure continuity across regions, a practice widely documented by industry groups such as the Society of Manufacturing Engineers.
These approaches are not about redundancy for its own sake. They are about resilience.
Start by defining ownership clearly. Tooling should be contractually and operationally controlled by the manufacturer, even when housed at a supplier.
Next, design tooling for transfer. That means standard mold bases, documented process parameters, and clear revision control. A tool that cannot be moved is a liability.
Then, plan the tooling lifecycle. Assume the tool will need maintenance, refurbishment, or duplication. Budget for it early. Continuity is cheaper to design than to recover.
Finally, keep tooling visible. Track where it is, how it performs, and what risks it carries. Treat it as production infrastructure, not a sunk cost.
This is how tooling in manufacturing becomes more than a line item. It becomes the backbone of continuity, flexibility, and long-term control.
When tooling is managed strategically, manufacturing does not stop when conditions change. It adapts.
At PrintForm, we design with continuity as the foundation, not an afterthought.
Every mold we build is documented in detail -cooling layouts, steel grades, process parameters, revision histories. We treat tooling data as infrastructure because we know that visibility determines resilience. When you need to scale, transfer, or duplicate production, the information exists and it is accessible.
Our role is not to control your tooling. It is to ensure you retain control. We operate as a manufacturing partner who understands that the best supplier relationship is one where dependency is minimized and capability is maximized.
This is how we see tooling strategy. Not as a transaction, but as a long-term commitment to the continuity of your production. When you work with PrintForm, you are not just getting parts. You are building the infrastructure that keeps manufacturing moving, no matter what changes.
A strong and corrosion-resistant material commonly used for CNC machining parts like precision components, medical instruments, and automotive components.
A durable thermoplastic material suitable for CNC machining complex parts like gears, bearings, and bushings, known for its excellent dimensional stability and low friction properties.
A versatile engineering plastic widely used for CNC machining components such as precision gears, rollers, and valve bodies due to its low friction, high strength, and dimensional stability.
An impact-resistant and transparent material often CNC machined into parts like safety goggles, electronic enclosures, and automotive lighting covers due to its excellent strength and optical clarity.
A strong and flexible material used for CNC machining parts like gears, pulleys, and bearings due to its high wear resistance, low friction, and excellent mechanical properties.
A durable and impact-resistant thermoplastic commonly CNC machined into parts like prototypes, enclosures, and consumer goods due to its good mechanical properties, ease of machining, and wide range of available colors.
A metal alloy known for its excellent machinability and corrosion resistance, often CNC machined into parts like fittings, valves, and decorative components due to its aesthetic appeal and durability.
A highly conductive and malleable material often CNC machined into electrical connectors, heat sinks, and RF shields due to its excellent electrical and thermal properties.
A low-carbon steel commonly CNC machined into parts like brackets, shafts, and structural components due to its strength, machinability, and cost-effectiveness.
A lightweight and versatile material used for CNC machining applications like packaging inserts, architectural models, and signage due to its ease of machining, low density, and impact-absorbing properties.
A high-performance engineering plastic known for its excellent dimensional stability, low friction, and high wear resistance, often CNC machined into parts like bushings, gears, and bearings.
A strong and corrosion-resistant material commonly used for CNC machining parts like precision components, medical instruments, and automotive components.
A durable thermoplastic material suitable for CNC machining complex parts like gears, bearings, and bushings, known for its excellent dimensional stability and low friction properties.
A versatile engineering plastic widely used for CNC machining components such as precision gears, rollers, and valve bodies due to its low friction, high strength, and dimensional stability.
An impact-resistant and transparent material often CNC machined into parts like safety goggles, electronic enclosures, and automotive lighting covers due to its excellent strength and optical clarity.
A strong and flexible material used for CNC machining parts like gears, pulleys, and bearings due to its high wear resistance, low friction, and excellent mechanical properties.
A durable and impact-resistant thermoplastic commonly CNC machined into parts like prototypes, enclosures, and consumer goods due to its good mechanical properties, ease of machining, and wide range of available colors.
A metal alloy known for its excellent machinability and corrosion resistance, often CNC machined into parts like fittings, valves, and decorative components due to its aesthetic appeal and durability.
A highly conductive and malleable material often CNC machined into electrical connectors, heat sinks, and RF shields due to its excellent electrical and thermal properties.
A low-carbon steel commonly CNC machined into parts like brackets, shafts, and structural components due to its strength, machinability, and cost-effectiveness.
A lightweight and versatile material used for CNC machining applications like packaging inserts, architectural models, and signage due to its ease of machining, low density, and impact-absorbing properties.
A high-performance engineering plastic known for its excellent dimensional stability, low friction, and high wear resistance, often CNC machined into parts like bushings, gears, and bearings.
| Material | Mechanical Properties | Physical Properties | Chemical Properties | Features | Common Applications |
|---|---|---|---|---|---|
|
Tensile Strength: 60-70 MPa Impact Strength: 10-20 kJ/m² Heat Deflection Temperature: 135-150°C |
Transparent or translucent Good dimensional stability |
Resistant to many chemicals and oils
|
Excellent transparency High temperature resistance |
Aerospace and Defense: Transparent canopies, Medical: Medical device components |
|
|
Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Heat Deflection Temperature: 100-120°C |
Various colors available Good dimensional stability |
Resistant to many chemicals and oils
|
Suitable for high-temperature applications |
Aerospace and Defense: Engine components, Automotive: Engine components |
|
|
Tensile Strength: 60-80 MPa Impact Strength: 20-40 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C |
Various colors available Low density Good dimensional stability |
Resistant to many chemicals and oils
|
High strength and impact resistance Lightweight |
Automotive: Bumpers, Aerospace and Defense: Structural components |
|
|
Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C |
Black color Low density Good dimensional stability |
Resistant to many chemicals and oils
|
Black appearance
Lightweight - Durable |
Consumer Products: Electronics casings, automotive interior parts |
|
|
Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C |
White color Low density Good dimensional stability |
Resistant to many chemicals and oils
|
White appearance
Lightweight Durable |
Consumer Products: Electronics casings, toys, kitchen appliances |
|
|
ABS |
Good impact resistance |
Density: 1.03 g/cm³ |
Resistant to diluted acids, alkalis |
High strength, versatility,
cost-effective |
Automotive, Consumer Products |
|
ABS – M30i |
- Good tensile strength |
- Density: 1.04 g/cm³ |
- Medical grade |
- Biocompatible, sterilizable, suitable for medical devices |
Medical |
|
ABS ESD |
- Static-dissipative properties |
- Density: 1.06 g/cm³ |
- ESD protection |
- Prevents electrostatic discharge, suitable for electronics |
Aerospace and Defense, Consumer Products |
|
ABS-Like |
- High toughness and durability |
- Density: Varies by formulation |
- Resistant to various chemicals |
- Resembles ABS but may offer specific improvements |
Varies by formulation |
|
Accura 25 |
- High accuracy and resolution |
- Density: Varies by formulation |
- Photopolymer |
- Used in stereolithography 3D printing, fine details |
Consumer Products, Medical, Aerospace and Defense |
|
Accura 60 |
- High strength and durability |
- Density: Varies by formulation |
- Photopolymer |
- Tough and durable, suitable for functional prototypes |
Consumer Products, Aerospace and Defense |
|
Accura AMX Rigid Black |
- High impact resistance |
- Density: Varies by formulation |
- Photopolymer |
- Rigid and durable, good for functional prototypes |
Consumer Products, Aerospace and Defense |
|
Accura ClearVue |
- High transparency and clarity |
- Density: Varies by formulation |
- Photopolymer |
- Crystal clear appearance, ideal for clear parts |
Consumer Products, Medical |
|
Accura Xtreme Grey/White |
- High toughness and durability |
- Density: Varies by formulation |
- Photopolymer |
- Resistant to high temperatures, strong and rigid |
Consumer Products, Aerospace and Defense |
|
ASA |
- Excellent UV resistance |
- Density: 1.07 g/cm³ |
- Weather-resistant |
- Outdoor durability, retains color and strength in sunlight |
Automotive, Consumer Products |
|
Nylon |
- High tensile strength |
- Density: 1.15 g/cm³ |
- Resistant to moisture, chemicals |
- Tough and durable, suitable for functional parts |
Aerospace and Defense, Automotive, Consumer Products |
|
Nylon 11 Flame Retardant |
- Flame retardant properties |
- Density: Varies by formulation |
- Flame-resistant |
- Fire safety, suitable for applications requiring flame resistance |
Aerospace and Defense, Automotive |
|
Nylon 12 |
- Good chemical resistance |
- Density: 1.02 g/cm³ |
- Resistant to oils, greases |
- Versatile, suitable for various industrial applications |
Aerospace and Defense, Automotive, Consumer Products, Oil and Gas |
|
Nylon 6 |
- High impact strength |
- Density: 1.14 g/cm³ |
- Resistant to moisture, abrasion |
- Durable, excellent for applications requiring impact resistance |
Automotive, Consumer Products |
|
PA 12 Glass Beads |
- Improved stiffness and dimensional stability |
- Density: Varies by formulation |
- Reinforced with glass beads |
- Increased stiffness, suitable for engineering applications |
Automotive, Aerospace and Defense |
|
PC-ISO |
- High strength and heat resistance |
- Density: Varies by formulation |
- Biocompatible |
- Suitable for medical and aerospace applications |
Aerospace and Defense, Medical |
|
PC+ABS |
- Good impact resistance |
- Density: Varies by formulation |
- Resistant to chemicals |
- Blends properties of PC and ABS, versatile material |
Automotive, Consumer Products |
|
PETG |
- Excellent transparency and impact resistance |
- Density: 1.27 g/cm³ |
- Food-safe, BPA-free |
- Clarity and toughness, ideal for packaging and displays |
Consumer Products, Medical |
|
PLA |
- Biodegradable and easy to print |
- Density: 1.24 g/cm³ |
- Biodegradable |
- Eco-friendly, easy to 3D print |
Consumer Products, Medical |
|
Polycarbonate (PC) |
- High impact resistance, optical clarity |
- Density: 1.20 g/cm³ |
- Excellent optical properties |
- Exceptional clarity and strength, suitable for transparent parts |
Aerospace and Defense, Consumer Products, Medical |
|
Polypropylene |
- Low density and good chemical resistance |
- Density: 0.90 g/cm³ |
- Resistant to moisture, chemicals |
- Lightweight, suitable for low-stress applications |
Consumer Products, Automotive |
|
Rubber-Like |
- Flexible and rubber-like properties |
- Density: Varies by formulation |
- Flexible elastomer |
- Mimics rubber, suitable for gaskets and seals |
Automotive, Consumer Products |
|
Somos Evolve |
- High strength and heat resistance |
- Density: Varies by formulation |
- Photopolymer |
- Engineering-grade material, suitable for functional prototypes |
Aerospace and Defense, Automotive |
|
Somos PerFORM |
- High stiffness and heat resistance |
- Density: Varies by formulation |
- Photopolymer |
- Strong and stiff, ideal for high-temperature applications |
Aerospace and Defense |
|
Somos Waterclear |
- High transparency and clarity |
- Density: Varies by formulation |
- Photopolymer |
- Transparent, suitable for clear prototypes and parts |
Consumer Products, Medical |
|
Somos Watershed |
- Excellent clarity and water resistance |
- Density: Varies by formulation |
- Photopolymer |
- Waterproof, suitable for water-resistant parts |
Consumer Products, Medical |
|
ST-130 |
- High toughness and durability |
- Density: Varies by formulation |
- Photopolymer |
- Rigid, tough, and durable, good for functional prototypes |
Consumer Products, Aerospace and Defense |
|
TPU 88A |
- Flexible and elastomeric properties |
- Density: Varies by formulation |
- Thermoplastic polyurethane |
- Flexibility and resilience, suitable for elastomeric parts |
Automotive, Consumer Products, Medical |
|
Ultem 1010 |
- High strength, heat, and chemical resistance |
- Density: 1.27 g/cm³ |
- Flame-resistant, UL 94 V0 |
- Engineering-grade thermoplastic with excellent properties |
Aerospace and Defense, Automotive, Oil and Gas |
|
Ultem 9085 |
- High strength, heat, and chemical resistance |
- Density: 1.27 g/cm³ |
- Flame-resistant, UL 94 V0 |
- Suitable for aerospace and transportation applications |
Aerospace and Defense, Automotive |
|
Vero |
- Rigid and durable |
- Density: Varies by formulation |
- Photopolymer |
- Versatile material, good for prototypes and models |
Consumer Products, Aerospace and Defense |
|
VeroClear |
- High transparency and clarity |
- Density: Varies by formulation |
- Photopolymer |
- Transparent appearance, ideal for clear parts |
Consumer Products, Medical |
A product manager at a medical device company got the call on a Tuesday morning. Their primary resin supplier declared force majeure. Production stopped.
A medical device startup spent eight months perfecting their prototypes. The design won awards. Investors lined up. Then they scaled to production, and the failure rate hit 40 percent.
When selecting the manufacturing process for functional prototypes or low-volume production, the decision can often feel overwhelming.
The production line was ready. Materials were in. Demand was real. Then a single tool cracked.
The first prototype looked perfect on screen. Clean geometry. Tight tolerances. Everyone nodded in the review.
In early 2020, a mid-sized molding supplier in Eastern Europe found itself in an unforeseen crisis.
In Silicon Valley, a product team racing against time had their prototype ready but something was wrong.
The part looked right on the screen. It cleared internal review. It even passed a quick Design For Manufacturing (DFM) check inside the Computer Aided Design environment.
Rapid Prototyping Is No Longer a Safety Net. It’s the Critical Path.
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Our molding experience has grown tremendously over the years...
SLS technology is suitable for complex designs and applications...
Experience the power of PrintForm’s CNC machining services, where precision meets versatility. Our advanced manufacturing processes and skilled engineering team offer an extensive array of finish and secondary processing options. With a commitment to exceeding your expectations, we prioritize your unique requirements over any specific technology or machine. Whether it’s high-quality plastic or metal components, our CNC machining capabilities deliver unmatched dimensional accuracy, critical surface finishes, and material-specific properties. Trust PrintForm to provide precision engineering solutions that empower your success in today’s competitive landscape.
A strong and corrosion-resistant material commonly used for CNC machining parts like precision components, medical instruments, and automotive components.
A durable thermoplastic material suitable for CNC machining complex parts like gears, bearings, and bushings, known for its excellent dimensional stability and low friction properties.
A versatile engineering plastic widely used for CNC machining components such as precision gears, rollers, and valve bodies due to its low friction, high strength, and dimensional stability.
An impact-resistant and transparent material often CNC machined into parts like safety goggles, electronic enclosures, and automotive lighting covers due to its excellent strength and optical clarity.
A strong and flexible material used for CNC machining parts like gears, pulleys, and bearings due to its high wear resistance, low friction, and excellent mechanical properties.
A durable and impact-resistant thermoplastic commonly CNC machined into parts like prototypes, enclosures, and consumer goods due to its good mechanical properties, ease of machining, and wide range of available colors.
A metal alloy known for its excellent machinability and corrosion resistance, often CNC machined into parts like fittings, valves, and decorative components due to its aesthetic appeal and durability.
A highly conductive and malleable material often CNC machined into electrical connectors, heat sinks, and RF shields due to its excellent electrical and thermal properties.
A low-carbon steel commonly CNC machined into parts like brackets, shafts, and structural components due to its strength, machinability, and cost-effectiveness.
A lightweight and versatile material used for CNC machining applications like packaging inserts, architectural models, and signage due to its ease of machining, low density, and impact-absorbing properties.
A high-performance engineering plastic known for its excellent dimensional stability, low friction, and high wear resistance, often CNC machined into parts like bushings, gears, and bearings.
A strong and corrosion-resistant material commonly used for CNC machining parts like precision components, medical instruments, and automotive components.
A durable thermoplastic material suitable for CNC machining complex parts like gears, bearings, and bushings, known for its excellent dimensional stability and low friction properties.
A versatile engineering plastic widely used for CNC machining components such as precision gears, rollers, and valve bodies due to its low friction, high strength, and dimensional stability.
An impact-resistant and transparent material often CNC machined into parts like safety goggles, electronic enclosures, and automotive lighting covers due to its excellent strength and optical clarity.
A strong and flexible material used for CNC machining parts like gears, pulleys, and bearings due to its high wear resistance, low friction, and excellent mechanical properties.
A durable and impact-resistant thermoplastic commonly CNC machined into parts like prototypes, enclosures, and consumer goods due to its good mechanical properties, ease of machining, and wide range of available colors.
A metal alloy known for its excellent machinability and corrosion resistance, often CNC machined into parts like fittings, valves, and decorative components due to its aesthetic appeal and durability.
A highly conductive and malleable material often CNC machined into electrical connectors, heat sinks, and RF shields due to its excellent electrical and thermal properties.
A low-carbon steel commonly CNC machined into parts like brackets, shafts, and structural components due to its strength, machinability, and cost-effectiveness.
A lightweight and versatile material used for CNC machining applications like packaging inserts, architectural models, and signage due to its ease of machining, low density, and impact-absorbing properties.
A high-performance engineering plastic known for its excellent dimensional stability, low friction, and high wear resistance, often CNC machined into parts like bushings, gears, and bearings.
| Material | Mechanical Properties | Physical Properties | Chemical Properties | Features | Common Applications |
|---|---|---|---|---|---|
|
Tensile Strength: 60-70 MPa Impact Strength: 10-20 kJ/m² Heat Deflection Temperature: 135-150°C |
Transparent or translucent Good dimensional stability |
Resistant to many chemicals and oils
|
Excellent transparency High temperature resistance |
Aerospace and Defense: Transparent canopies, Medical: Medical device components |
|
|
Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Heat Deflection Temperature: 100-120°C |
Various colors available Good dimensional stability |
Resistant to many chemicals and oils
|
Suitable for high-temperature applications |
Aerospace and Defense: Engine components, Automotive: Engine components |
|
|
Tensile Strength: 60-80 MPa Impact Strength: 20-40 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C |
Various colors available Low density Good dimensional stability |
Resistant to many chemicals and oils
|
High strength and impact resistance Lightweight |
Automotive: Bumpers, Aerospace and Defense: Structural components |
|
|
Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C |
Black color Low density Good dimensional stability |
Resistant to many chemicals and oils
|
Black appearance
Lightweight - Durable |
Consumer Products: Electronics casings, automotive interior parts |
|
|
Tensile Strength: 40-60 MPa Impact Strength: 5-20 kJ/m² Density: 1.03 g/cm³ Melting Point: 220-260°C |
White color Low density Good dimensional stability |
Resistant to many chemicals and oils
|
White appearance
Lightweight Durable |
Consumer Products: Electronics casings, toys, kitchen appliances |
|
|
ABS |
Good impact resistance |
Density: 1.03 g/cm³ |
Resistant to diluted acids, alkalis |
High strength, versatility,
cost-effective |
Automotive, Consumer Products |
|
ABS – M30i |
- Good tensile strength |
- Density: 1.04 g/cm³ |
- Medical grade |
- Biocompatible, sterilizable, suitable for medical devices |
Medical |
|
ABS ESD |
- Static-dissipative properties |
- Density: 1.06 g/cm³ |
- ESD protection |
- Prevents electrostatic discharge, suitable for electronics |
Aerospace and Defense, Consumer Products |
|
ABS-Like |
- High toughness and durability |
- Density: Varies by formulation |
- Resistant to various chemicals |
- Resembles ABS but may offer specific improvements |
Varies by formulation |
|
Accura 25 |
- High accuracy and resolution |
- Density: Varies by formulation |
- Photopolymer |
- Used in stereolithography 3D printing, fine details |
Consumer Products, Medical, Aerospace and Defense |
|
Accura 60 |
- High strength and durability |
- Density: Varies by formulation |
- Photopolymer |
- Tough and durable, suitable for functional prototypes |
Consumer Products, Aerospace and Defense |
|
Accura AMX Rigid Black |
- High impact resistance |
- Density: Varies by formulation |
- Photopolymer |
- Rigid and durable, good for functional prototypes |
Consumer Products, Aerospace and Defense |
|
Accura ClearVue |
- High transparency and clarity |
- Density: Varies by formulation |
- Photopolymer |
- Crystal clear appearance, ideal for clear parts |
Consumer Products, Medical |
|
Accura Xtreme Grey/White |
- High toughness and durability |
- Density: Varies by formulation |
- Photopolymer |
- Resistant to high temperatures, strong and rigid |
Consumer Products, Aerospace and Defense |
|
ASA |
- Excellent UV resistance |
- Density: 1.07 g/cm³ |
- Weather-resistant |
- Outdoor durability, retains color and strength in sunlight |
Automotive, Consumer Products |
|
Nylon |
- High tensile strength |
- Density: 1.15 g/cm³ |
- Resistant to moisture, chemicals |
- Tough and durable, suitable for functional parts |
Aerospace and Defense, Automotive, Consumer Products |
|
Nylon 11 Flame Retardant |
- Flame retardant properties |
- Density: Varies by formulation |
- Flame-resistant |
- Fire safety, suitable for applications requiring flame resistance |
Aerospace and Defense, Automotive |
|
Nylon 12 |
- Good chemical resistance |
- Density: 1.02 g/cm³ |
- Resistant to oils, greases |
- Versatile, suitable for various industrial applications |
Aerospace and Defense, Automotive, Consumer Products, Oil and Gas |
|
Nylon 6 |
- High impact strength |
- Density: 1.14 g/cm³ |
- Resistant to moisture, abrasion |
- Durable, excellent for applications requiring impact resistance |
Automotive, Consumer Products |
|
PA 12 Glass Beads |
- Improved stiffness and dimensional stability |
- Density: Varies by formulation |
- Reinforced with glass beads |
- Increased stiffness, suitable for engineering applications |
Automotive, Aerospace and Defense |
|
PC-ISO |
- High strength and heat resistance |
- Density: Varies by formulation |
- Biocompatible |
- Suitable for medical and aerospace applications |
Aerospace and Defense, Medical |
|
PC+ABS |
- Good impact resistance |
- Density: Varies by formulation |
- Resistant to chemicals |
- Blends properties of PC and ABS, versatile material |
Automotive, Consumer Products |
|
PETG |
- Excellent transparency and impact resistance |
- Density: 1.27 g/cm³ |
- Food-safe, BPA-free |
- Clarity and toughness, ideal for packaging and displays |
Consumer Products, Medical |
|
PLA |
- Biodegradable and easy to print |
- Density: 1.24 g/cm³ |
- Biodegradable |
- Eco-friendly, easy to 3D print |
Consumer Products, Medical |
|
Polycarbonate (PC) |
- High impact resistance, optical clarity |
- Density: 1.20 g/cm³ |
- Excellent optical properties |
- Exceptional clarity and strength, suitable for transparent parts |
Aerospace and Defense, Consumer Products, Medical |
|
Polypropylene |
- Low density and good chemical resistance |
- Density: 0.90 g/cm³ |
- Resistant to moisture, chemicals |
- Lightweight, suitable for low-stress applications |
Consumer Products, Automotive |
|
Rubber-Like |
- Flexible and rubber-like properties |
- Density: Varies by formulation |
- Flexible elastomer |
- Mimics rubber, suitable for gaskets and seals |
Automotive, Consumer Products |
|
Somos Evolve |
- High strength and heat resistance |
- Density: Varies by formulation |
- Photopolymer |
- Engineering-grade material, suitable for functional prototypes |
Aerospace and Defense, Automotive |
|
Somos PerFORM |
- High stiffness and heat resistance |
- Density: Varies by formulation |
- Photopolymer |
- Strong and stiff, ideal for high-temperature applications |
Aerospace and Defense |
|
Somos Waterclear |
- High transparency and clarity |
- Density: Varies by formulation |
- Photopolymer |
- Transparent, suitable for clear prototypes and parts |
Consumer Products, Medical |
|
Somos Watershed |
- Excellent clarity and water resistance |
- Density: Varies by formulation |
- Photopolymer |
- Waterproof, suitable for water-resistant parts |
Consumer Products, Medical |
|
ST-130 |
- High toughness and durability |
- Density: Varies by formulation |
- Photopolymer |
- Rigid, tough, and durable, good for functional prototypes |
Consumer Products, Aerospace and Defense |
|
TPU 88A |
- Flexible and elastomeric properties |
- Density: Varies by formulation |
- Thermoplastic polyurethane |
- Flexibility and resilience, suitable for elastomeric parts |
Automotive, Consumer Products, Medical |
|
Ultem 1010 |
- High strength, heat, and chemical resistance |
- Density: 1.27 g/cm³ |
- Flame-resistant, UL 94 V0 |
- Engineering-grade thermoplastic with excellent properties |
Aerospace and Defense, Automotive, Oil and Gas |
|
Ultem 9085 |
- High strength, heat, and chemical resistance |
- Density: 1.27 g/cm³ |
- Flame-resistant, UL 94 V0 |
- Suitable for aerospace and transportation applications |
Aerospace and Defense, Automotive |
|
Vero |
- Rigid and durable |
- Density: Varies by formulation |
- Photopolymer |
- Versatile material, good for prototypes and models |
Consumer Products, Aerospace and Defense |
|
VeroClear |
- High transparency and clarity |
- Density: Varies by formulation |
- Photopolymer |
- Transparent appearance, ideal for clear parts |
Consumer Products, Medical |
PrintForm, LLC
3423 Piedmont Rd NE, Atlanta, GA 30305, USA
:(404) 999-4916
:(404) 937-6257
: info@printform.com
